Periodic Maintenance/Tune-Up; Air Inlet Pre-Filter; Air Filter/Housing Drain - Tracker Off-Road 500S Service Manual

Periodic Maintenance/
Tune-Up
Tighten all nuts, bolts, and cap screws. Care must be
taken that all calibrated nuts, bolts, and cap screws are
tightened to specifications.
It is advisable to lubricate certain components periodi-
cally to ensure free movement. Apply light oil to the
components using the following list as reference:
A. Accelerator Pedal Pivot/Cable Ends
B. Brake Pedal Pivot
C. Shift Cable
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
Refer to the current Special Tools Catalog for the appro-
priate tool description.
NOTE: When indicated for use, each special tool

will be identified by its specific name, as shown in the
chart below, and capitalized.
Description
Compression Tester Kit
Oil Filter Wrench
Timing Light
Valve Clearance Adjuster
 NOTE: Special tools are available from the Service
Department.

Air Inlet Pre-Filter

This vehicle is equipped with a pre-filter to filter dirt
from the inlet air prior to reaching the main air filter.
 NOTE: The pre-filter is located above the front
right wheel well under the front body panel.
1. To remove the pre-filter, remove the two machine
screws; then remove the filter frame and filter from
behind the inlet tube.
PK095
PK096A
2. Wash the pre-filter thoroughly in warm, soapy water;
then rinse and dry.
3. Install the pre-filter and frame; then secure with the
two machine screws. Tighten securely.

Air Filter/Housing Drain

The air filter inside the air filter housing must be kept
clean to provide good engine power and gas mileage. If
the vehicle is used under normal conditions, service the
filter at the intervals specified. If operated in dusty, wet,
or muddy conditions, inspect and service the filter more
p/n
frequently. Use the following procedure to remove the
Common Tool
filter and inspect and/or clean it.
Common Tool
Common Tool
0444-255
Failure to inspect the air filter frequently if the vehicle is
used in dusty, wet, or muddy conditions can damage the
engine.
NOTE: To access the air filter, the seat must be

removed.
1. Remove dirt and debris from around the filter hous-
ing.
2. Unsnap the seven spring-clips and remove the air fil-
ter cover; then loosen the clamp securing the air fil-
ter.
PK008A
3. Remove the Phillips screw to separate the air filter
holders from the air filter.
CAUTION
7