Tracker Off-Road 500S Service Manual page 89

1. Install the engine bracket with weld nuts to the front
of the engine using the through bolt and nut. Finger
tighten only at this point. Install the rear engine
bracket with threaded studs to the rear of the engine
and install the through bolt and nut. Finger tighten
only. Install both through bolts from the magneto
side of the engine.
2. Using a suitable lifting sling and engine hoist, slowly
lower the engine into the vehicle engaging the
threaded studs of the rear engine mount bracket into
the frame. Align the weld nuts on the front engine
bracket to the mounting holes found in the frame.
3. Tighten the engine bracket, lock nuts, and cap screws
to 25 ft-lb (34 N-m) each.
PK178A
PK179A
4. While holding the through bolts with a suitable sized
socket and breaker bar, tighten the lock nuts to 43.5
ft-lb (59 N-m).
PK180
5. Align the match marks made on the front and rear
drive flange assemblies. Install the eight cap screws
and tighten to 20 ft-lb (27.2 N-m).
6. Install the large and small diameter coolant return
hoses to the water pump. Install the large and small
diameter coolant outlet hoses to the cylinder head
coolant fitting. Secure all clamps.
PK176
PK175
7. Connect the ACG, crank position sensor, speed sen-
sor, and gear select switch. Install the shift cable into
the bracket using the previously recorded set length
(E); then using the adjustment nuts, secure the cable
to the bracket. Align the punch marks; then install
the gear shift arm to the shift shaft. Secure the cap
screw.
PK102A
87