Tracker Off-Road 500S Service Manual page 19

PK109A
5. Note the routing of the throttle cable and position of
the clamps securing it. Remove the cap screws secur-
ing the CVT cover noting the location of the differ-
ent-length cap screws for installing purposes; then
using a rubber mallet, gently tap on the cover tabs to
loosen the cover. Remove the cover. Account for the
two dowel pins.
PK111A
6. Remove the nut securing the movable drive face;
then remove the face. Account for the spacer.
NOTE: Keep the drive face plate in contact with the

drive face when removing or installing the drive face
to prevent the rollers from falling out.
MD1033
CD966A
7. Install a fully threaded 6 x1 mm cap screw into the
driven pulley fixed face; then turn the cap screw
clockwise to spread the pulley faces. Remove the V-
belt.
KC132
CHECKING
Use Drive Belt Gauge to identify any abnormal wear.
Measure across the top of the V-belt (in multiple loca-
tions) using a Vernier caliper. Do not squeeze the belt as
doing so may produce an inaccurate measurement. The
V-belt must be at least 28.5 mm at any point.
INSTALLING
1. Place the V-belt into position on the driven pulley
and over the front shaft.
KC136
NOTE: The arrows on the V-belt should point in

direction of engine rotation (clockwise).
17