Valve/Tappet Clearance - Tracker Off-Road 500S Service Manual

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4. Slide out the air filter screen, then separate the inner
and outer air filter elements to thoroughly clean.
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5. Place the element in a pan larger than the element
and spray all sides generously with cleaning solvent,
let sit approximately 3 minutes.
6. In a pan larger than the element, with a mild deter-
gent (dish soap) and water, wash all the dirt and oil
off by squeezing the element, not twisting it. (Ring-
ing out or twisting the filter can cause damage.)
NOTE: Cleaning Solvent and Spray-On Foam Air
Filter Oil are available from the manufacturer.
7. Rinse off any remaining soap.
8. Remove any excess water from the element by mat-
ting with a towel.
9. Allow the element to dry completely.
10. Place the outer element over the inner air filter ele-
ment.
11. Spray oil generously onto air filter and work the oil
into the element.
12. Squeeze the element to remove excess oil.
CAUTION
A torn air filter can cause damage to the engine. Dirt and
dust may get inside the engine if the element is torn. Care-
fully examine the element for tears before and after cleaning
it. Replace the element with a new one if it is torn.
13. Clean any dirt or debris from inside the filter hous-
ing.
8
14. Inspect the drain cap beneath the main housing for
debris and for proper sealing. From under the vehicle
check the drain located on the bottom of the intake
tube.
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PK009
15. Insert the air filter screen into the inner element then
secure the air filter holders with the Phillips screw.
16. Install the air filter and secure with the clamp.
17. Install the air filter cover and secure with the spring-
clips. Install the seat and make sure it is securely
latched.

Valve/Tappet Clearance

NOTE: The engine must be cold for this procedure.
NOTE: The seat and spark plug must be removed
for this procedure. To aid in adjustment, it is recom-
mended the cargo box also be removed (see Cargo
Box section).
1. Remove the spark plug, timing inspection plug, and
magneto cover plug; then remove the tappet covers
(for more detailed information, see Engine/Trans-
mission — Servicing Top-Side Components).

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