Disassembling Crankcase Half - Tracker Off-Road 500S Service Manual

FI722
2. Using Crankcase Separator/Crankshaft Remover and
tapping lightly with a rubber mallet, separate the
crankcase halves. Account for two alignment pins.
CC869
NOTE: To keep the shaft/gear assemblies intact for

identification, tap the shafts toward the left-side
crankcase half when separating the halves.
MD1313
Disassembling Crankcase
Half
NOTE: To aid in installing, it is recommended that

the assemblies be kept together and in order.
 NOTE: For steps 1-6, refer to illustration FI639A.
FI639A
1. Remove the secondary driven shaft assembly (A)
noting the location of the front and rear bearing
locating pins and the center bearing locating ring.
FI660A
FI659A
FI661A
2. Remove the reverse idler assembly (B). Account for
and note the location of the inner bushing (1), idler
shaft (2), and outer washer (3).
77