Electrical System; Battery - Tracker Off-Road 500S Service Manual

Electrical System

The electrical connections should be checked periodi-
cally for proper function.
TESTING ELECTRICAL COMPONENTS
All electrical tests should be made using the Dealer Diag-
nostic Service or the Fluke Model 88 Multimeter. The
Dealer Diagnostic Service can return data for certain
components which are identified at the beginning of their
respective sub-section. If any other type of meter is used,
readings may vary due to internal circuitry. When trou-
bleshooting a specific component, always verify first that
the fuse(s) are good, that the instrument gauge is properly
functioning, that the connections are clean and tight, that
the battery is fully charged, (with a minimum cranking
voltage of approximately 10.8 VDC at the battery), and
that all appropriate switches are activated.
 NOTE: For absolute accuracy, all tests should be
made at room temperature of 68° F.
NOTE: Certain components and sensors can be

checked by using the EFI diagnostic system (see EFI
Diagnostic System in this section for more informa-
tion).
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
Refer to the current Special Tools Catalog for the appro-
priate tool description.
NOTE: When indicated for use, each special tool

will be identified by its specific name, as shown in the
chart below, and capitalized.
Description
Fluke Model 88 Multimeter
Dealer Diagnostic Service
MaxiClips
Timing Light
Ignition Test Plug
 NOTE: Special tools are available from the Service
Department.

Battery

Component data can be retrieved using the Dealer Diag-
nostic Service. Utilize the Sensor Data screen.
NOTE: Preliminary checks may be performed on

this component using the diagnostic mode on the LCD
gauge (see EFI Diagnostic System in this section).
The battery is located under the seat on the driver's side.
After being in service, batteries require regular cleaning
and recharging in order to deliver peak performance and
maximum service life. The following procedures are rec-
ommended for cleaning and maintaining lead-acid batter-
ies. Always read and follow instructions provided with
battery chargers and battery products.
 NOTE: Refer to all warnings and cautions provided
with the battery or battery maintainer/charger.
Loss of battery charge may be caused by ambient tem-
perature, ignition OFF current draw, corroded terminals,
self discharge, frequent start/stops, and short engine run
times. Frequent winch usage, snowplowing, extended
low RPM operation, short trips, and high amperage
accessory usage are also reasons for battery discharge.
Maintenance Charging
 NOTE: The manufacturer recommends the use of
the CTEK Multi US 800 or the CTEK Multi US 3300
for battery maintenance charging. Maintenance
charging is required on all batteries not used for more
than two weeks or as required by battery drain.
1. When charging a battery in the vehicle, be sure the
ignition switch is in the OFF position.
NOTE: Be sure to maintain the fluid of the battery

at the UPPER LEVEL. Use only distilled water when
adding fluid to these batteries.
2. Clean the battery terminals with a solution of baking
soda and water.
3. Be sure the charger and battery are in a well-venti-
lated area and ensure the battery charger cables will
not contact any battery acid. Be sure the charger is
unplugged from the 110-volt electrical outlet.
4. Connect the red terminal lead from the charger to the
positive terminal of the battery; then connect the
black terminal lead of the charger to the negative ter-
p/n
minal of the battery.
Common Tool
5. Plug the battery charger into a 110-volt electrical
0544-034
outlet.
Common Tool
Common Tool
6. If using the CTEK Multi US 800, there are no further
Common Tool buttons to push. If using the CTEK Multi US 3300,
press the Mode button (A) at the left of the charger
until the Maintenance Charge Icon (B) at the bottom
illuminates. The Normal Charge Indicator (C) should
illuminate on the upper portion of the battery charger.
800A
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