Belly Panel; Muffler - Tracker Off-Road 500S Service Manual

PK148A
5. Align the top of the dashboard with the front body
panel; then using eight plastic rivets and two cap
screws, secure the dash to the front body panel and
frame.
PK142B
6. Connect the headlight switch connector and install the
ignition switch to the center dash panel. Place the center
dash panel into position and connect the 2WD/4WD
switch, override switch, ignition switch, and 12V acces-
sory outlet. Secure the center dash panel to the dash-
board with the four Allen-head cap screws.
PK152
7. Install the gauge, shift lever handle, and steering col-
umn covers.
8. Align and install the steering wheel (see Steering
Wheel in this section). Tighten to 25 ft-lb (34 N-m).
Install the steering wheel cover.

Belly Panel

REMOVING
1. Remove the body screws securing the belly panel to
the underside of the frame.
2. Remove the belly panel.
INSTALLING
1. Place the belly panel into position on the underside
of the frame.
2. Install the body screws. Tighten securely.

Muffler

REMOVING
1. Remove the two exhaust springs at the muffler/
exhaust pipe juncture.
PK168
2. Slide the muffler assembly forward and clear of the
holder pins. Account for the gasket.
INSPECTING
1. Inspect the muffler externally for cracks, holes, and
dents.
2. Inspect the muffler internally by shaking the muffler
back and forth and listening for rattles or loose debris
inside the muffler.
NOTE: For additional details on cleaning the muffler/

spark arrester, see Periodic Maintenance/Tune-Up.
INSTALLING
1. With the gasket in place, position the muffler onto
the holder pins and slide rearward into position.
2. Secure the muffler to the exhaust pipe with the two
exhaust springs.
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