Tracker Off-Road 500S Service Manual page 20

2. Pinch the V-belt together near its center and slide the
spacer and movable drive face onto the front shaft.
Secure the drive face with a new nut. Using an appro-
priate spanner wrench, tighten the nut to 115 ft-lb (156
N-m).
FI743
CAUTION
Make sure the movable drive face plate is fully engaged
onto the splines of the clutch shaft before tightening the
nut or false torque readings may occur. This will cause
the assembly to loosen damaging the shaft and clutch
face plate.
KC138A
18
NOTE: At this point, the 6 mm cap screw used to

separate the sheaves of the Driven Clutch can be
removed.
3. With the vehicle in neutral, rotate the V-belt and
clutches counterclockwise until the V-belt is flush
with the top of the driven pulley.
4. Place the CVT cover gasket and dowel pins into
position. Note the position of the throttle cable rout-
ing and clamps; then install the cover and secure
with the cap screws making sure the different-length
cap screws are in their proper location. Tighten the
cap screws to 86 in.-lb (9.7 N-m).
PK111A
5. Install the battery box and storage compartment into
the frame. Secure the battery box to the frame; then
position the exhaust duct in place. Secure with the
cap screw and clamp.
6. Install the left rear splash panel.
7. Install the battery and starter relay. Connect the posi-
tive cable first then the negative cable; then install
the battery box cover and seat.