Eaton PowerXL DC1 20 Series Installation Manual
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Eaton PowerXL DC1 20 Series Installation Manual

Variable frequency drives
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Manual
02/20 MN040059EN
PowerXL
™
DC1...20... and DC1...OE1
Variable Frequency Drives
Installation Manual

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Summary of Contents for Eaton PowerXL DC1 20 Series

  • Page 1 Manual 02/20 MN040059EN PowerXL ™ DC1…20… and DC1…OE1 Variable Frequency Drives Installation Manual...
  • Page 2 Translation of the original operating manual All editions of this document other than those in German language are translations of the original operating manual. 1. Edition 2020, publication date 02/20 © 2020 by Eaton Industries GmbH, 53105 Bonn Authors: Jan Berchtold Redaction: René...
  • Page 3 Danger! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Wherever faults in the automation system may cause damage to persons or property, external measures must • Ensure that devices cannot be accidentally retriggered. be implemented to ensure a safe operating state in the •...

  • Page 5: Table Of Contents

    Mains terminal and configuration..........37 2.2.2 Mains voltage and frequency ............38 2.2.3 Voltage balance ................38 2.2.4 Total Harmonic Distortion (THD) ..........39 2.2.5 Reactive power compensation devices ........39 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 6 EMC cable brackets ..............76 3.5.6 General installation diagram............78 Electrical Installation ..............79 3.6.1 Connection to power section............80 3.6.2 Connection on control section ............. 93 3.6.3 Thermistor connection ..............106 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 7 Acknowledge error message (Reset)........... 137 5.2.2 Fault log..................138 Fault list..................139 Messages after a data transfer with a DX-COM-STICK3 ..... 142 Operating status indicators ............142 Fault diagnostics ................143 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 8 Device-specific accessories ............181 7.1.1 DXC-EXT-IO… coupling module........... 182 7.1.2 DXC-EXT-2RO output expansion..........184 7.1.3 DXC-EXT-2RO1AO output expansion .......... 186 7.1.4 DXC-EXT-LOCSIM simulator............188 General accessories (List) ............189 Index ................... 191 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 9: About This Manual

    In case of communication via smartphone app (operating system iOS or Android) the Bluetooth communication stick DX-COM-STICK3 is required. DX-KEY-LED and DX-COM-STICK will not work with DC1-…E1 variable frequency drives! ￫ This manual (MN040023EN) describes firmware version 2.03 and higher. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 10: Target Group

    A separate manual – MN040022EN (“Parameter Manual”) – goes over how to configure the parameters for DC1-...E1 variable frequency drives and provides application examples as well. This manual is available on the Eaton website at: http://www.eaton.de/EN/EatonDE/ProdukteundLoesungen/Electrical/ Kundensupport/DownloadCenter/index.htm ￫ Customer support ￫ Download Center –...

  • Page 11: Writing Conventions

    ￫ All the specifications in this manual refer to the hardware and software versions documented in it. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 12: Documents With Additional Information

    Protective earth EMC connection to PE for screened lines Parameter number Reverse run (anticlockwise rotation field active) Read Only (read access only) Read/Write (read/write access) SCCR Short Circuit Current Rating Underwriters Laboratories DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 13: Mains Supply Voltages

    × 9/5 + 32 Rotational speed Revolutions per minute 1 rpm 1 min Weight pound 1 lb 0.4536 kg 2.205 Flow rate cubic feed per minute 1 cfm 1.698 m /min 0.5889 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 14 0 About this manual 0.6 Units of measurement DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 15: Dc1 Device Series

     L1 /L L2 /N 9 10 11  IP20 degree of protection IP66 degree of protection IP66 degree of protection, with local controls Figure 1: Designs and enclosure versions DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 16: System Overview

    DX-LN… mains choke, DX-LM3-… motor choke, DX-SIN3-… sine filter d DX-BR… braking resistance e DXC-EXT-… expansion module f DX-NET-SWD3 SmartWire-DT interface g DX-COM-STICK3 communication module and accessories (e. g. DX-CBL-… connection cable) h DX-KEY-… keypad (external) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 17: Checking The Delivery

    IL040059ZU for devices with an IP66 degree of protection  L1 /L L2 /N 9 10 11  Figure 3: Equipment supplied (example: devices with IP20 / IP66 degree of protection with instruction leaflet) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 18: Rated Operational Data

    Figure 4: Nameplate location The nameplate on top (nameplate ②) is a simplified version that can be used to clearly identify the device if the main nameplate (nameplate ①) is blocked by other devices. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 19 Max amb. 50 °C Maximum permissible ambient air temperature (50 °C) Variable frequency drive is an electrical apparatus. Read the manual (in this case MN040023EN) before making any electrical connections and commissioning. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 20: Catalog Number Selection

    S = Single-phase mains connection / single-phase motor Device series DC1 = variable frequency drive, compact, Series 1 (D = Drives, C = Compact, 1 = Series) Figure 5: Catalog number selection DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 21: Features

    – – IP20 ✓ DC1-1D5D8NN-A66OE1 1-1/2 – – IP66_x ✓ DC1-1D5D8NN-A6SOE1 1-1/2 ✓ – IP66_x ✓ 1) As per IEC standards 2) As per UL 61800-5-1, Table DVE.1, March 6, 2015 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 22 4) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +50 °C 5) For UL conformity: Rated operational current at ambient temperatures of up to +45 °C over a period of 24 hours DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 23 ✓ IP66 ✓ 3), 5) DC1-32011FB-A6SOE1 10,5 ✓ ✓ IP66 ✓ DC1-32018NB-A20CE1 – – IP20 ✓ DC1-32018FB-A20CE1 – ✓ IP20 ✓ DC1-32018FB-A66OE1 – ✓ IP66 ✓ DC1-32018FB-A6SOE1 ✓ ✓ IP66 ✓ DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 24 4) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +50 °C 5) For UL conformity: Rated operational current at ambient temperatures of up to +45 °C over a period of 24 hours DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 25 ✓ DC1-34014FB-A66OE1 – ✓ IP66 ✓ DC1-34014FB-A6SOE1 ✓ ✓ IP66 ✓ DC1-34018NB-A20CE1 – – IP20 ✓ DC1-34018FB-A20CE1 – ✓ IP20 ✓ DC1-34018FB-A66OE1 – ✓ IP66 ✓ DC1-34018FB-A6SOE1 ✓ ✓ IP66 ✓ DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 26 3) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +40 °C 4) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +50 °C DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 27: Description

    Cutout for mounting on mounting rail d Connection terminals in power section (motor feeder) e Control signal terminals (plug-in) f Communication interface (RJ45) g Keypad with 5 control buttons and LED display h Info card DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 28: Ip66 Degree Of Protection (Fs1 To Fs3)

    Cover of the connection terminals including switch for DC1-...-A6S... k QR code with internet link for further information In the lower terminal cover ⑪ there is a QR code that refers to an Eaton website with further relevant information. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 29: Voltage Categories

    DC1 variable frequency drive, please refer to manual MN040058EN, “DC1-S…20… and DC1-S…OE1 Variable Frequency Drives – Installation and Parameter Manual” This manual is available on the Eaton website at: http://www.eaton.de/EN/EatonDE/ProdukteundLoesungen/Electrical/ Kundensupport/DownloadCenter/index.htm ￫ Customer support ￫ Download Center –...
  • Page 30 Motor: 0.37 - 4 kW (230 V, 50 Hz), 1/2 - 5 HP (230 V, 60 Hz) Motor FS1, FS2, FS3 L1/L L2/N 230 V (U = 1 ~ 230 V) 3 ∼   EMC Filter Brake Chopper (FS2, FS3) Figure 9: DC1-12… DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 31 L1/L 400 V (U = 3 ~ 400 V) L2/N 3 ∼ 460 V (U = 3 ~ 480 V)   EMC Filter Brake Chopper (FS2, FS3, FS4) Figure 11:DC1-34… DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 32: Selection Criteria

    DC1-34…: 3-phase main terminal, rated operating voltage: 400 V • DC1-…2D2…: 2.2 A – The variable frequency drive’s rated operational current (output current) guarantees that the motor will be supplied with the required rated operational current (1.9 A). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 33: Output Reduction (Derating)

    IP66 none 10 % 25 % 35 % 50 % 50 % 1) The switching frequency’s effective rms value will be approximately half the value set with parameter P-17 (double modulation). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 34 Application Note AP040059DE, “DC1…E1 Variable Frequency Drives – Dependency of the output current on switching frequency and ambient air temperature” (AP040059DE_DC1_E1_Derating.pdf). This manual is available on the Eaton website at: http://www.eaton.de/EN/EatonDE/ProdukteundLoesungen/ Electrical/Kundensupport/DownloadCenter/index.htm ￫ Customer support ￫ Download Center –...
  • Page 35 14 A - 35 % - 10 % - 12.5 % = (14 x 0.65 x 0.9 x 0.875) A = approx. 7.2 A The DC1-34014FB-A6SOE1 variable frequency drive meets the necessary operating conditions. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 36: Proper Use

    For additional information, refer to the equipment nameplate or label at the variable frequency drive and the documentation. Any other use will be considered to be an improper use of the device. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 37: Maintenance And Inspection

    To prevent damage to the variable frequency drive’s internal DC link capacitors, it is not recommended to store the variable frequency drive for more than 12 months (￫ Section 1.12, “Charging the internal DC link capacitors“). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 38: Charging The Internal Dc Link Capacitors

    Information concerning the guarantee can be found in the Terms and Conditions Eaton Industries GmbH. Break-Down Service Please contact your local office: http://www.eaton.eu/aftersales Hotline After Sales Service +49 (0) 180 5 223822 (de, en) AfterSalesEGBonn@eaton.com DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 39: Engineering

    All applicable laws and local standards must be complied with when planning and carrying out the installation. Not following the recommendations provided may result in problems what will not be covered by the warranty. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 40 Load system: Driven system equipment (process, speed, torque) ⑥ ϑ ⑦ M, n Figure 13: Magnet system example (overall system as its own system or as part of a larger system) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 41: Electrical Power Network

    Low Voltage Directive. Good earthing measures are a prerequisite for the effective use of further measures such as screen earth kit or filters here. Without respective grounding measures, further steps are superfluous. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 42: Mains Voltage And Frequency

    ￫ For the rated mains contactors for DC1 variable frequency drives, please refer to ￫ Section 2.5, “Mains chokes“, page 43. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 43: Total Harmonic Distortion (Thd)

    ￫ Section 6.2, “Specific rated operational data“, page 149 provides the leakage currents for the individual models. ￫ ￫ Section 3.5, “EMC installation“, page 70 goes over the EMC requirements for the motor cables. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 44: Safety And Switching

    The fuses will protect the supply cable in the event of a short-circuit, limit any damage to the variable frequency drive, and prevent damage to upstream devices in the event of a short-circuit in the variable frequency drive. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 45: Residual Current Circuit-Breaker (Rcd)

    It must be designed for 480 V (“phase to ground”) and 480 V (“phase to phase”), must also be suitable for overvoltage category III and have a protection level of 4 kV. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 46: Mains Contactors

    1.25 times higher input current. ￫ For the rated mains contactors for DC1 variable frequency drives, please refer to ￫ Section 6.6, “Mains contactors“, page 164. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 47: Mains Chokes

    96 % of the mains voltage U ￫ For the rated mains contactors for DC1 variable frequency drives, please refer to ￫ Section 2.5, “Mains chokes“, page 43. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 48: Radio Interference Suppression Filter

    (EMC) measures must already be taken into account during the engineering stage, as making changes during assembly and installation and retroactively fixing things will be more expensive. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 49: Braking Resistances

    DC link voltage of approximately 780 V DC and then back off at 756 V DC. During this stage, the braking transistor and the brake resistor will be active continuously. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 50 (at least 30 %), e.g., for elevators, downhill conveyors, winders, centrifuges, flywheel motors, and large fans. Motor Mains PEAK Brems Brems Figure 16: Braking cycle, fast motor stop with external brake resistor DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 51 Brec values for the DC1 variable frequency drives’ ratings. ￫ For the rated braking resistances for DC1 variable frequency drives, please refer to ￫ Section 2.7, “Braking resistances“, page 45. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 52: Motor Chokes

    For the rated motor chokes for DC1 variable frequency drives, please refer to ￫ Section 2.8, “Motor chokes“, page 48. For more information and technical data on DX-LM3… motor chokes, please refer to instruction leaflet IL00906003Z. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 53: Sine Filter

    8 kHz using parameter P-17. ￫ For the rated sine filters DX-SIN3… for DC1 variable frequency drives, please refer to the technical data chapter in ￫ Section 6.11, “Sine filter“, page 179. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 54: Switching To The Output Side

    ￫ Vacuum contactors should not be used at a variable frequency drive’s output, as they are not suitable for switching at low frequencies. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 55: Switch-Disconnectors

    Switching off during operation in vector mode (P-60 = 0 / 2 / 3 / 4) is not permissible and may result in damage to the switch- disconnector and the variable frequency drive. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 56: Bypass Circuit

    Switching off during operation in vector mode (P-60 = 0 / 2 / 3 / 4) is not permissible and may result in damage to the switching device and the variable frequency drive. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 57: Connecting Motors In Parallel

    V/Hz control. In order to meet this requirement, parameter P-60 on DC1-…E1 variable frequency drives needs to be set to a value of 1 (= default setting). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 58 F1, F2, F3, …: Overload relay (bimetallic relay or PKE) U1 V1 W1 U1 V1 W1 U1 V1 W1 ˜ ˜ ˜ Figure 19: Example: Parallel connection of several motors to one variable frequency drive DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 59: Three-Phase Motors

    (in order to ensure that the motor will be protected). • When running tests or commissioning a system with significantly lower motor outputs, the motor’s rated operational current must be adjusted using parameter P-08 (“rated motor current”). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 60: Circuit Types With Three-Phase Motors

    230 V; output voltage: three-phase 230 V ￫ DC1-124D3… Motor connection DC1 variable according to according to frequency drive U1 (-U2) T1 (-T4) V1 (-V2) T2 (-T5) W1 (-W2) T3 (-T6) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 61: Permanent Magnet Motor (Pm Motor)

    The control response for BLDC motors is to a large extent the same as that for a shunt DC motor. BLDC motors are primarily used in drive systems for machine tools, servo drives in conveyor systems, and compressors and metering pumps. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 62: Synchronous Reluctance Motor (Synrm)

    Change the value for P-61 to 1 (“Motor identification”). Automatic autotune to determine the motor parameters when the motor is stationary. • P-62 (“MSC gain”). Adjust the gain factor for the speed controller. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 63: Single-Phase Ac Motors

    DC1 variable frequency drive, please refer to manual MN040058EN, “DC1-S…20… and DC1-S…OE1 Variable Frequency Drives – Installation and Parameter Manual” This manual is available on the Eaton website at: http://www.eaton.de/EN/EatonDE/ProdukteundLoesungen/Electrical/ Kundensupport/DownloadCenter/index.htm ￫ Customer support ￫ Download Center –...
  • Page 64 2 Engineering 2.11 Three-phase motors DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 65: Installation

    Environments with mechanical vibration and impact loads that go beyond the requirements in EN 50178. • Areas in which the variable frequency drive takes care of safety functions that must guarantee machine and personnel protection. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 66: Mounting

    (e.g., on a metal plate). Figure 22: Surface mounting on metal plate IP66 DC1 variable frequency drives must be installed as required by the local conditions for this degree of protection. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 67: Mounting Position

    Figure 24: Clearances for air cooling (left: IP20; right: IP66) ￫ The variable frequency drives with IP20 degree of protection can be mounted side by side without any lateral clearance between them. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 68 For degree of protection IP20 1,97 1,97 1,97 1,81 2,95 1,97 2,05 3,94 1,97 2,05 3,94 For degree of protection IP66 0,39 0,39 7,87 0,39 0,39 7,87 0,39 0,39 7,87 0,39 0,39 7,87 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 69 FS1, …, FS4 with DX-NET-SWD3 and ≧ 50 mm (≧ 1.97 inch) SWD4-8SF2-5 Figure 26: Minimum required clearance ① in front of the variable frequency drive when installed in an ① enclosure (control panel) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 70: Fixing

    IP66_x NEMA 4X 7.78 10.62 - 13.27 IP20 NEMA 0 4.92 15.75 35.4 IP66 NEMA 4X 8.90 11.82 8.85 1 in = 1’’ = 25.4 mm; 1 mm = 0.0394 in DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 71 To do this, place the variable frequency drive on the mounting rail from above [1] and press it down until it snaps into place [2]. Figure 29: Fixing on a mounting rail DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 72 A flat-bladed screwdriver (blade width 5 mm) is recommended for pushing down the clip. f 5 mm (f 0.197“) Figure 30: Dismantling from mounting rails DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 73: Ip66 / Nema4X Degree Of Protection

    ▶ Push on the center of the switch in order to open the opening for ⌀ the padlock. ⌀ = 5 mm ￫ 2 x (⌀ = 0.20" ￫ 2 x) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 74: Emc Installation

    ￫ Do not make connections to painted surfaces (electrolytic oxidation, yellow chromated). ￫ Install the variable frequency drive as directly as possible (without spacers) on a metal plate (mounting plate). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 75 Analog signal cables (measured values, setpoints, and correction values) must be routed inside screened conduit. Figure 35: Separate routing a Power cable: mains voltage, motor connection b Control and signal lines, fieldbus connections DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 76: Earthing

    A fault current to earth can be produced by variable frequency drives due to their system characteristics. DC1 series variable frequency drives have been designed in such a way that the smallest possible fault current will be DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 77: Emc Screw

    ≧ 40 mm (≧ 1.57") ⏚ EM C L2 L3 9 10 11 ⏚ EM C D C+ B R D C- Figure 37: Two EMC screws on devices with a frame size of FS4 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 78 In connections to isolated power sources (IT networks), the EMC screw should be removed. The earth fault monitors required for IT networks must be suitable for operation with power electronic devices (IEC 61557-8). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 79: Screen Earth Kit

    (depending on the EMC environment). ￫ Control and signal lines (analog, digital) should always be grounded on one end, in the immediate vicinity of the supply voltage source (PES). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 80: Emc Cable Brackets

    Control cables, motor connection, external braking resistance DX-EMC-MNT-3N Mains connection DX-EMC-MNT-3M Control cables, motor connection, external braking resistance ￫ We recommend connecting the DX-EMC-MNT-… cable brackets to the variable frequency drive before installing it. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 81 DX-EMC-MNT ... N   FS1, FS2: = 4 x M4 FS3: = 4 x M5 1.3 Nm (11.5 lb-in) DX-EMC-MNT ... M Figure 40: EMC cable brackets (example: FS2 frame size) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 82: General Installation Diagram

    Cable routing: Do not route power cables and control cables parallel to each other in a single cable duct. If they need to be routed in parallel, they should be in separate metal cable ducts (in order to meet EMC requirements). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 83: Electrical Installation

    (intermediate circuit capacitor discharging time). Pay attention to hazard warnings! ￫ Complete the following steps with the specified tools and without using force. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 84: Connection To Power Section

    The number and the arrangement of the connection terminals used depend on the variable frequency drive’s size and model. NOTICE The variable frequency drive must always be connected with ground potential via a grounding conductor (PE). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 85 DC+: Positive DC link connection if using DC link coupling or braking chopper. The terminal’s plastic cover can be removed if necessary. BR: Terminal for brake resistor (braking chopper output). The terminal’s plastic cover can be removed if necessary. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 86 The terminals’ plastic cover can be removed if necessary. DC+ , BR: Connection for external brake resistors (BR = braking chopper output). The terminals’ plastic cover can be removed if necessary. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 87 To open the cover, the two screws must be loosened. You can lift the cover afterwards. 1.5 Nm (13.28 lb-in) Figure 43: Removing the lower housing cover DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 88 • DC1-34… (400 V, 480 V) ⏚ Motor connection for three-phase motors: • DC1-1D… (230 V) • DC1-12… (230 V) • DC1-32… (230 V) • DC1-34… (400 V, 460 V) ⏚ DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 89 (BR = Output Brake Chopper). The terminals’ plastic cover can be removed if necessary. Terminal + has the same function as terminal DC+ in ⏚ devices with an IP20 degree of protection. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 90 (BR = Output Brake Chopper). The terminals’ plastic cover can be removed if necessary. Terminal + has the same function as terminal DC+ in devices with an IP20 degree of protection. ⏚ DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 91 Size Maximum terminal Tightening torque capacity lb-in 8.85 0.39 8.85 0.39 8.85 10 - 11 0.39 - 0.43 PE connection: Ring terminal with a diameter of 6.3 mm (0.25")  ⌀ DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 92 1 (8.85) 10 (0.39) 8 (8) 1 (8.85) 0.8 (7.08) 1 (8.85) 10 (0.39) 8 (8) 1 (8.85) 0.8 (7.08) 1 (8.85) 10 (0.39) 16 (6) 2.2 (19.47) 2 (17.70) 2.2 (19.47) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 93 Screened, four-wire cable is recommended for the motor cables. The green- yellow conductor in these cables must be used to connect the motor’s and variable frequency drive’s PE terminals, minimizing the loads on the cable screen (high equalizing currents). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 94 In the case of units with a frame size of FS1, FS2, or FS3, the screened motor cable can also be connected using an EMC cable bracket (DX-EMC-MNT…M) ￫ Section 3.5.5, “EMC cable brackets“, page 76. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 95 Due to EMC reasons, you should use an metallic EMC cable gland in the knockout on the right in order to connect the motor cable screen across a large area and ground it. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 96 The EMC cable gland must be earthed properly – e.g., with a metal lock nut that is then connected to the PE terminal. Figure 51: Example: diagram of EMC gland assembly DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 97: Connection On Control Section

    Example 24 V DC at control signal terminals 1, 2, 3, 4, 6, and 8 and 110 or 230 V AC at control signal terminals 10 and 11. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 98 – Relay 1, N/O Maximum switching load: 250 V AC/6 A or 30 V DC/5 A Relay 1, N/O Maximum switching load: 250 V AC/6 A or 30 V DC/5 A DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 99 The screening is applied on one side in the proximity of the variable frequency drive (PES). Figure 54: Screen termination at one end (PES) close to the variable frequency drive DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 100 (AO) in the default configuration that comes with the variable frequency drive when it is delivered. Figure 55: Control signal terminals (D = digital / A = analog) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 101 (DI1 to DI4) and integrate them directly into control circuits with 110 V / 230 V. Values of 80 to 110/230 V AC will be recognized as a high signal, ￫ Section 7.1.1, “DXC-EXT-IO… coupling module“, page 182. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 102 + 24 V Figure 56: Connecting example (interposing relay with free-wheel diode ETS4-VS3) ￫ Control terminals 7 and 9 are the common 0 V reference potential for all analog and digital input signals. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 103 The way control terminal 4 works (DI3 AI2) can be changed with P-15 = 4 and P-12 = 6. ￫ Control terminals 7 and 9 are the common 0 V reference potential for all analog and digital input signals. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 104 Control signal terminals 10 and 11 are connected to the DC1 variable frequency drive’s internal relay contact (N/O) in a potential-free manner. The relay function can be configured with parameter P-18: DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 105 We recommend connecting the loads connected to the relay contact as follows: 250 V ∼ : ≦ 6 A 30 V ⎓ : ≦ 5 A Varistor RC filter Diode Figure 58: Connection examples with suppressor circuit DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 106 Figure 59: RJ 45 interface IP66 PIN 8 (PIN 2) 2 x RJ45 PIN 7 (PIN 1) RS485 PIN 8 (PIN 2) PIN 7 (PIN 1) RS485 Abbildung 60: RJ45- interfaces DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 107 DC1, DE11 variable frequency drives” • MN04012009: “PowerXL™ – DX-NET-SWD Interface card SmartWire-DT for Variable Frequency Drives DC1” ￫ DC1 variable frequency drives do not have an internal bus termination resistor. Use EASY-NT-R if necessary. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 108 “Altern” means that Revers direction is disabled via built-in switch (can be unlocked via external enable signal connected to DI1). ▶6. Press the “STOP” button again to exit. Table 19: Selector switch positions Switch left Switch centre Switch right DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 109 Meanwhile, the REV – 0 – FWD selector switch can be used to set the drive’s operating direction (counterclockwise rotating field mode – STOP – clockwise rotating field mode). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 110: Thermistor Connection

    The tripping range must fall within a resistance value range of approximately 2.5 - 3 kΩ, while the reset range must fall within a range of 1.9 - 1 kΩ. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 111: Block Diagrams

    3 Installation 3.7 Block diagrams 3.7 Block diagrams The following block diagrams show all the connection terminals on a DC1 variable frequency drive and their functions when in their default settings. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 112: Dc1-1D

    DC1-1D… variable frequency drives do not feature an internal radio interference suppression filter. An external radio interference suppression filter is required for operation as per EN 61800-3, ￫ Section 6.8, “Radio interference suppression filter“, page 169. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 113: Dc1-12

    Brake resistor DX-BR3-100 can be inserted underneath the heat sink into the enclosure and electronically protected against overloads (P-34 = 1). ② DC1-12xxxN…: without radio interference suppression filter DC1-12xxxF…: with built-in radio interference suppression filter DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 114: Dc1-32

    Brake resistor DX-BR3-100 can be inserted underneath the heat sink into the enclosure and electronically protected against overloads (P-34 = 1). ② DC1-32xxxN…, DC1-34xxxN…: without radio interference suppression filter DC1-32xxxF…, DC1-34xxxF…: with built-in radio interference suppression filter DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 115: Dc1-32

    Variable frequency drive with three-phase mains supply voltage and three- phase motor connection ① The two EMC screws connect the mains-side capacitors in the internal radio interference suppression filter and the Y class capacitors to the earthing (PE). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 116: Dc1-1D

    DC link. When there is a power supply of 1 AC 110 - 115 V, a motor voltage of up to 3 AC 230 V will be output. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 117 (IP66). In this case, the connection to the variable frequency drive will require a screened cable with a screen braid that is terminated at both ends to the protective earth (PES) across a large area. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 118: Dc1-1D

    DC1-1D variable frequency drives do not have an internal radio interference suppression filter. An external radio interference suppression filter is required for operation as per EN 61800-3, ￫ Section 6.8, “Radio interference suppression filter“, page 169. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 119: Dc1-12

    ③ Mains transfer switch (PWR = Power) ④ Frame sizes FS2 and FS3 with connection for external brake resistors ⑤ DC1-12xxxN…: without radio interference suppression filter DC1-12xxxF…: with built-in radio interference suppression filter DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 120: Dc1-12

    ① Frame sizes FS2 and FS3 with connection for external brake resistors ② DC1-12xxxN…: without radio interference suppression filter DC1-12xxxF…: with built-in radio interference suppression filter DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 121: Dc1-32

    ③ Mains transfer switch (PWR = Power) ④ Frame sizes FS2, FS3 and FS4 with connection for external brake resistors ⑤ DC1-3xxxxN…: without radio interference suppression filter DC1-3xxxxF…: with built-in radio interference suppression filter DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 122: Dc1-32

    Block diagram DC1-32…-A66…, DC1-34…-A66… ① Frame sizes FS2, FS3 and FS4 with connection for external brake resistors ② DC1-3xxxxN…: without radio interference suppression filter DC1-3xxxxF…: with built-in radio interference suppression filter DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 123: Insulation Testing

    1000 V. The insulation resistance must be greater than 1 MΩ. ￫ Consider the notes from the motor manufacturer in testing the insulation resistance. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 124: Protection Against Electric Shock

    41.1 or within 5 seconds – depending on the applicable scenario – as per IEC/HD 60364-41 (DIN VDE 0100-410; VDE 0100-410):2007-06). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 125: Operational

    ( ￫MN040022DE). The effective direction of a coupled machine will allow the motor to start. All emergency switching off functions and safety functions are in an appropriate condition. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 126: Operational Hazard Warnings

    Following a shutdown (fault, mains voltage off), the motor can start automatically (when the supply voltage is switched back on) if the automatic restart function has been enabled (￫ parameters P-31). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 127 If motors are to be operated with frequencies higher than the standard 50 or 60 Hz, then these operating ranges must be approved by the motor manufacturer. The motors could be damaged otherwise. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 128: Commissioning With Control Signal Terminals (Default Settings)

    The FWD and REV control commands are interlocked (exclusive OR) and require a rising voltage edge. The frequency is shown with a minus sign with a start release with a left rotating field (REV). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 129 This will cause the motor to coast to a stop – see ① below. +24 V STOP P-07 = 50 Hz ① P-03 = 5 s Figure 73:Start-Stop command with maximum reference voltage, acceleration ramp 5 s DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 130: Commissioning With Local Controls

    Output frequency changes will be delayed based on the specified acceleration and deceleration times. When using the device’s default settings, these times will be set to 5 seconds. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 131 Auto – Speed Reference from Modbus Run in Hand STOP Run in Auto Hand – Speed reference from Preset Speed 1 (P-20) Auto – Speed Reference from Modbus FWD = Forward Run REV = Reverse Run DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 132: Handling The Keypad

    It can be used in conjunction with DC1 variable frequency drives. The buttons on both keypads work the exact same way. The additional Hand and Auto buttons on the DX-KEY-OLED keypad do not do anything in this case. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 133 1) P-12 = 1 (one operating direction) or P-12 = 2 (two operating directions); The operating direction will be reversed when the START button is pressed 2) Only if P-12 = 2 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 134: Parameter Structure

    (up to P-55 and up to P00-20) • P-14 = P-37 + 100 (default setting: 201): enables access to the extended parameter set for version 1 (up to P-68 and up to P00-50) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 135: Keypad Usage Examples

    → All parameters will be restored to their default settings. The display will show P-dEF Resetting after a fault Press the STOP button to reset a fault message. The display will show StoP DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 136 The extended parameter set (default setting for P-37 = 101) contains parameters P-01 to P-55. Additional parameters P-60 to P-68 can be configured for specific applications. The corresponding password is 201 in parameter P-14 (value of P37 + 100). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 137: Help Cards

    For the devices DC1...OE1 (IP66) there is a QR Code in the cover. It links to the Eaton website www.eaton.eu/documentation. All relevant documents can be downloaded there. Further information available from www.eaton.eu/documentation Figure 77:QR Code DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 138 Rated motor frequency (50 Hz) at the rated motor Motor Frequency voltage (P-07) P-11 V-Boost Voltage is used to increase the applied motor Boost voltage at low output frequency, in order to improve low speed and starting torque. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 139 ϕ 0.79 1410 min 50 Hz P-10 P-09 Figure 78:Motor rating plate, P-08 = 1.9 A at 400 V ￫ This motor needs to be connected with a star configuration. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 140 400 V). The motor protection function will be adjusted so as to Stop match the motor being used Press the OK button and hold it down for about two seconds to confirm. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 141: Error Messages

    8 seconds delay before reset is possible Fourth trip 16 seconds delay before reset is possible Fifth trip 32 seconds delay before reset is possible Subsequent trips 64 seconds delay before reset is possible DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 142: Fault Log

    ￫ In order to view parameter P00-13, you will first need to enable access to the extended parameter set: P-14 = P-37 (default setting: 101) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 143: Fault List

    (> P-08). In this case, use P-03 to make the acceleration ramp longer or reduce the load. • Check whether the motor is being blocked mechanically or whether there are any additional loads. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 144 Excessively high DC link voltage ripple FIt-dc Incoming power phase failure (only for devices with a three-phase power supply) P-LOss Overcurrent at output. See fault 03 ( O-I). hO-I Malfunctioning heat sink thermistor. th-f DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 145 The parameters have not been saved and the default settings have been loaded. Change the parameter values (again) and save them once more. If the message appears again, please contact your nearest Eaton sales branch. The analog input’s input current does not fall within the specified range.

  • Page 146: Messages After A Data Transfer With A Dx-Com-Stick3

    1, 2, 3, 4, 5, 6 Flash synchronously Overload The current current exceeds the value set with P-08. 1, 6 Flash in an alternating Power outage or power supply switched off pattern Flashes Fire Mode enabled DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 147: Fault Diagnostics

    Modbus – Number of communication errors P00-40 – CANopen – Number of communication errors P00-41 – I/O processor – Number of communication errors P00-42 – Microprocessor in power section – number of communication errors DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 148 5 Error Messages 5.6 Fault diagnostics DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 149 Fast transient burst (EFT/B, EN 61000-4-4: 2004) ±1, at 5 kHz, control signal terminal ±2, at 5 kHz, motor connection terminals, single-phase mains connection terminals ±4, at 5 kHz, three-phase mains connection terminals DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 150 TN and TT network with directly earthed neutral point. IT earthing systems with PCM insulation monitoring relays only. Operation on phase-earthed networks is only permissible up to a maximum phase-earth voltage of 300 V AC. Inrush current < I DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 151 Motor pick-up control function (for catching spinning all frame sizes motors) Brake chopper only for sizes FS2 to FS4 Braking current during continuous operation 100 (I Maximum braking current 150 for 60 s DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 152 < 1 to the final value Interface (RJ45) OP bus, Modbus RTU, CANopen, RS485 Response time (after valid command) < 8 (Modbus, CANopen) < 8 (OP bus: Master slave, 60 ms cycle) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 153 D C 1 - 3 2 0 4 6 … Rated operational current (046 ≙ 46 A) DC1 device series (32 = three-phase mains connection, 230 V) (34 = three-phase mains connection, 400 V DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 154 0.95 0.95 Heat dissipation At I (150 %) 18.5 37.5 During no-load running, standby 3.07 3.07 4.51 (locked, without fan) – ✓ ✓ Size 1) Not with IP66 degree of protection DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 155 (150 %) 18.5 45.75 103.4 During no-load running, standby 3.07 3.07 3.07 4.51 4.51 5.16 (locked, without fan) – ✓ ✓ ✓ ✓ ✓ Size 1) Not with IP66 degree of protection DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 156 At I (150 %) 14.8 39.75 61.5 61.5 During no-load running, standby 3.07 3.07 3.07 4.51 (locked, without fan) – ✓ ✓ ✓ Size 1) Not with IP66 degree of protection DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 157: Dc1-32

    Heat dissipation At I (150 %) 90.2 During no-load running, standby 4.51 5.16 5.16 7.54 7.54 (locked, without fan) ✓ ✓ ✓ ✓ ✓ Size 1) Not with IP66 degree of protection DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 158 (150 %) 33.75 66.5 66.5 101.2 During no-load running, standby 4.55 4.55 6.44 6.44 6.44 (locked, without fan) ✓ ✓ ✓ ✓ ✓ Size 1) Not with IP66 degree of protection DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 159: Dc1-34

    At I (150 %) During no-load running, standby 6.42 6.42 6.52 14.6 14.6 14.6 (locked, without fan) ✓ ✓ ✓ ✓ ✓ ✓ Size 1) Not with IP66 degree of protection DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 160: Dimensions

    (2.95) (9.09) (8.46) (0.31) (5.98) (0.2) (0.25) (0.47) (5.7) (5.16) (3.94) (10.75) (10.04) (0.33) (6.89) (0.2) (0.25) (0.47) (8.8) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 161: Size Fs4 In Ip20

    125 mm (4.92") 4 mm (0.16") 173 mm (6.81") 211 mm (8.31") Figure 80: Dimensions and weight for DC1 with frame size of FS4 and IP20 (NEMA 0) degree of protection DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 162: Sizes Fs1 To Fs3 In Ip66

    (7.78) (12.2) (9.92) (1.3) (9.37) (0.14) (0.16) (0.33) (15.43) (9.45) (8.9) (14.17) (11.81) (1.3) (10.83) (0.14) (0.16) (0.33) (20.94) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 163: Cable Cross-Sections

    200 (-10 %) - 240 (+10 %) V 230 V AC, single-phase / U 230 V AC, three-phase DC1-122D3… DC1-124D3… DC1-127D0NN… 12.9 DC1-127D0FN… 12.9 DC1-127D0NB… 12.9 DC1-127D0FB… 12.9 DC1-12011… 19.2 10.5 DC1-12015… 29.2 15.3 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 164 DC1-349D5… 11.5 DC1-34014… 17.2 DC1-34018… 21.2 DC1-34024… 27.5 DC1-34030… 34.2 DC1-34039… 44.1 DC1-34046… 51.9 1) AWG = American wire gauge kcmil = Thousands of circular mils (1 kcmil = 0.5067 mm²) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 165: Fuses

    6 Technical Data 6.5 Fuses 6.5 Fuses The Eaton circuit-breakers and fuses listed below are examples and can be used without additional measures. If you use other circuit-breakers and/or fuses, make sure to take their protection characteristic and operational voltage into account. When using other circuit-breakers, it may be necessary to also use fuses depending on the circuit-breaker’s model, design, and...
  • Page 166 FAZ-B32/3 PKM0-32 35D33 LPJ-30SP DC1-32024… 26.4 FAZ-B40/3 PKZM4-40 35D33 LPJ-35SP DC1-32030… 33.3 FAZ-B40/3 PKZM4-40 50D33 LPJ-45SP DC1-32046… 50.1 FAZ-B63/3 PKZM4-63 63D33 LPJ-70SP 1) Maximum supply short-circuit current: 100 kA rms (AC) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 167 FAZ-B40/3 PKZM4-40 40D33 LPJ-35SP DC1-34030… 34.2 FAZ-B40/3 PKZM4-40 40D33 LPJ-45SP DC1-34039… 44.1 FAZ-B50/3 PKZM4-50 50D33 LPJ-45SP DC1-34046… 51.9 FAZ-B63/3 PKZM4-63 63D33 LPJ-70SP 1) Maximum supply short-circuit current: 100 kA rms (AC) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 168: Mains Contactors

    The inching operation is not permissible via the mains contactor (Pause time ≧ 30 s between switching off and on). P1DILEM DILEM P1DILEM Figure 82: Mains contactor at single-phase connection (DC1-12…) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 169 DILEM-… DILEM-… DC1-327D0NN… DILEM-… DILEM-… DC1-327D0NB… DILEM-… DILEM-… DC1-327D0FB… DILEM-… DILEM-… DC1-32011… 12.1 DILEM-… DILEM-… DC1-32018… 20.9 DILM7-… DILM7-… DC1-32024… 26.4 DILM17-… DILM17-… DC1-32030… 33.3 DILM17-… DILM17-… DC1-32046… 50.1 DILM40-… DILM40-… DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 170 DC1-345D8… DILEM-… DILEM-… DC1-349D5… 11.5 DILEM-… DILEM-… DC1-34014… 17.2 DILEM-… DILEM-… DC1-34018… 21.2 DILM7-… DILM7-… DC1-34024… 27.5 DILM17-… DILM17-… DC1-34030… 34.2 DILM17-… DILM17-… DC1-34039… 44.1 DILM40-… DILM25-… DC1-34046… 51.9 DILM40-… DILM40-… DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 171: Mains Chokes

    230 V AC, single-phase / U 230 V AC, three-phase DC1-122D3… DX-LN1-006 DX-LN1-006 DC1-124D3… DX-LN1-009 DX-LN1-009 DC1-127D0… 12.9 DX-LN1-018 17.1 DX-LN1-013 DC1-12011… 19.2 DX-LN1-024 22.8 DX-LN1-024 DC1-12015… 29.2 DX-LN1-032 30.4 DX-LN1-032 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 172 11.5 DX-LN3-016 15.2 DX-LN3-016 DC1-34014… 17.2 DX-LN3-025 23.7 DX-LN3-025 DC1-34018… 21.2 DX-LN3-025 23.7 DX-LN3-025 DC1-34024… 27.5 DX-LN3-040 DX-LN3-040 DC1-34030… 34.2 DX-LN3-040 DX-LN3-040 DC1-34039… 44.1 DX-LN3-050 47.5 DX-LN3-050 DC1-34046… 51.9 DX-LN3-060 DX-LN3-060 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 173: Radio Interference Suppression Filter

    The maximum motor cable lengths for the C1, C2, and C3 interference categories listed below are standardized recommended values. They apply to the adjustable switching frequencies (f ) of 4 to 24/32 kHz (parameter P-17) in the corresponding ratings. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 174 200 (-10 %) - 240 (+10 %) V 230 V AC, single-phase / U 230 V AC, three-phase DC1-122D3NN-A20CE1 DX-EMC12-014-FS1 DC1-124D3NN-A20CE1 DX-EMC12-014-FS1 DC1-127D0NN-A20CE1 12.9 DX-EMC12-014-FS1 DC1-127D0NB-A20CE1 12.9 DX-EMC12-014-FS2 DC1-12011NB-A20CE1 19.2 DX-EMC12-025-FS2 DC1-12015NB-A20CE1 29.2 DX-EMC12-031-FS3 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 175 DX-EMC34-008-L DC1-327D0NN-A20CE1 DX-EMC34-016 DX-EMC34-016-L DC1-327D0NB-A20CE1 DX-EMC34-011-FS2 DX-EMC34-011-FS2-L DX-EMC34-016 DX-EMC34-016-L DC1-32011NB-A20CE1 12.1 DX-EMC34-016 DX-EMC34-016-L DC1-32018NB-A20CE1 20.9 DX-EMC34-025-FS3 DX-EMC34-025-FS3-L DX-EMC34-030 DX-EMC34-030-L DC1-32024NB-A20CE1 26.4 DX-EMC34-030 DX-EMC34-030-L DC1-32030NB-A20CE1 33.3 DX-EMC34-042 DX-EMC34-042-L DC1-32046NB-A20CE1 50.1 DX-EMC34-055 DX-EMC34-055-L DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 176 DX-EMC34-011-FS2-L DX-EMC34-008 DX-EMC34-008-L DC1-349D5NB-A20CE1 11.5 DX-EMC34-016 DX-EMC34-016-L DC1-34014NB-A20CE1 17.2 DX-EMC34-030 DX-EMC34-030-L DC1-34018NB-A20CE1 21.2 DX-EMC34-030 DX-EMC34-030-L DC1-34024NB-A20CE1 27.5 DX-EMC34-030 DX-EMC34-030-L DC1-34030NB-A20CE1 34.2 DX-EMC34-042 DX-EMC34-042-L DC1-34039NB-A20CE1 44.1 DX-EMC34-055 DX-EMC34-055-L DC1-34046NB-A20CE1 51.9 DX-EMC34-055 DX-EMC34-055-L DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 177: Braking Resistances

    (centrifugal pumps, fans). • High duty: High load with long braking duration and high duty factor (at least 30 %), e.g., for elevators, downhill conveyors, winders, centrifuges, flywheel motors, and large fans. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 178 For more information and technical data on the DX-BR… brake resistors listed here, please refer to the corresponding instruction leaflet for the individual designs: IL04012024Z, IL04011ZU, IL04014ZU, IL04015ZU, IL04021ZU and IL040059ZU. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 179 6 Technical Data 6.9 Braking resistances DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 180 6 Technical Data 6.9 Braking resistances DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 181: Motor Chokes

    DX-LM3-035 DC1-32030… DX-LM3-035 33.3 DX-LM3-035 DC1-32046… DX-LM3-050 47.5 DX-LM3-050 1) f switching frequency ≤ 12 kHz (rms) → DC1 variable frequency drive setting: ≤ 24 kHz in parameter P-17 (double modulation) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 182 ≤ 12 kHz (rms) → DC1 variable frequency drive setting: ≤ 24 kHz in parameter P-17 (double modulation) For more information and technical data on DX-LM3… motor chokes, please refer to instruction leaflet IL00906003Z. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 183: Sine Filter

    Effective switching frequency: 12 kHz 32 kHz Effective switching frequency: 16 kHz Note: Cannot be set on the following devices: • DC1-12… (FS3) • DC1-32… (FS3, FS4) • DC1-34… (FS3, FS4) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 184 1) Required setting for parameter P-17: 8 kHz (double modulation). This corresponds to an rms value of 4 kHz. For more information and technical data on DX-SIN3… sine filters, please refer to instruction leaflet IL00906001Z. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 185 DC1 variable frequency drive ￫ The control terminals on the DC1 variable frequency drive are plug-in terminals. They can be screwed onto the expansion module in order to cover the pins (protection against contact). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 186: Accessories

    WE = The analog value on terminal 6 will be used as the frequency reference value (AI) P-15 = 2 Terminal 12 and 13 digital input active (DI4) P-18 = 0 RUN (WE) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 187 Expansion modules DXC-EXT-IO110 and DXC-EXT-IO230 must not be placed into operation until all mounting and installation work has been completed. Any other use will be considered to be an inappropriate use. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 188: Dxc-Ext-2Ro Output Expansion

    Dangerous voltage! Expansion module DXC-EXT-2RO1AO must not be placed into operation until all mounting and installation work has been completed. Any other use will be considered to be an inappropriate use. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 189 Parameter P-25 must be set to a value between 0 and 7 in order for the output to function as a digital output. If the parameter is set to a value greater than 7, relay output K2 will not work properly. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 190: Dxc-Ext-2Ro1Ao Output Expansion

    For detailed instructions on how to install the module, please refer to instruction leaflet IL04012014Z. NOTICE Internal relay K1 is looped with the expansion module, meaning it can only conduct a lower current (≦ 1 A). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 191 10/11 closed ￫ Error message (not READY): Red indicator light, for example ￫ P-18 can also be used to select other operating messages for the DC1 variable frequency drive’s internal relay (RO1) (“Parameter Manual” MN040022EN). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 192: Dxc-Ext-Locsim Simulator

    8 and 9 as per the output frequency (0 - 50 Hz). NOTICE Manual operation! As per IEC 60449, only extra-low voltage should be connected to internal relay K1 via control signal terminals 10 and 11 (≦ 50 VAC, ≦ 120 VDC). DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 193: General Accessories (List)

    If you intend to use an external keypad and/or a parameter copying stick with a DC1-…E1 variable frequency drive, please note that only models DX-KEY-LED2 and DX-COM-STICK2 and DX-COM-STICK3 will work. DX-KEY-OLED can be used, but requires an update first. DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 194 7 Accessories 7.2 General accessories (List) DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

  • Page 195: Index

    ....... . . 29 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 196 ......55 Motor terminal box ......89 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...
  • Page 197 ....... . . 34 Wiring system ......28, 56 DC1…20… and DC1…OE1 Variable Frequency Drives 02/20 MN040059EN www.eaton.com...

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