Eaton Cutler Hammer PowerXL DC1 E1 Series Parameter Manual

Eaton Cutler Hammer PowerXL DC1 E1 Series Parameter Manual

Variable frequency drive
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Manual
PowerXL
DC1...E1
Variable Frequency Drives
Parameter Manual
Para-
Designation
meter
P-01
f-max
P-02
f-min
...
Description
Sets the upper limit for the speed of the motor.
This can be set to any value between "f-min" and 5x the "motor nom frequency".
When "Motor Nom Frequency" (P-09) is changed, P-01 is set to the value of P-09.
"Motor Nom Speed" (P-10) = 0, the maximum speed limit will be displayed in Hz.
"Motor Nom Speed" (P-10) > 0, the maximum speed limit will be displayed in rpm.
Sets the lower limit for the speed of the motor
This can be set to any value between 0 and "f-max" (P-01). When "Motor Nom
Frequency" (P-09) is changed, P-01 is set to zero.
11/16 MN040022EN
DS
50.0 Hz
0.0 Hz

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Summary of Contents for Eaton Cutler Hammer PowerXL DC1 E1 Series

  • Page 1 Manual 11/16 MN040022EN PowerXL ™ DC1…E1 Variable Frequency Drives Parameter Manual Para- Designation Description meter P-01 f-max Sets the upper limit for the speed of the motor. 50.0 Hz This can be set to any value between “f-min” and 5x the “motor nom frequency”. When “Motor Nom Frequency”...
  • Page 2 All editions of this document other than those in German language are translations of the original operating manual. 1. Edition 2016, publication date 08/16 2. Edition 2016, publication date 11/16 © 2016 by Eaton Industries GmbH, 53105 Bonn Authors: Jörg Randermann, Heribert Joachim Redaction: René...
  • Page 3 Danger! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Wherever faults in the automation system may cause damage to persons or property, external measures must • Ensure that devices cannot be accidentally retriggered. be implemented to ensure a safe operating state in the •...
  • Page 5: Table Of Contents

    P-12 = 9: SWD control + setpoint value ........25 3.2.11 P-12 = 10: SWD control ............... 26 3.2.12 P-12 = 11: SWD setpoint value............ 27 3.2.13 P-12 = 13: SWD control + setpoint value, DI ENA....... 28 DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 6 Messages after a data transfer with a DX-COM-STICK2 ..... 31 Operating status indicators ............31 Parameters ................. 32 “Monitor” parameter group............32 “Basic” parameter group............. 35 “Extended” parameter group ............38 “Advanced” parameter group............46 DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 7: About This Manual

    0.2 List of revisions Publication date Page Keyword modified deleted ✓ 11/16 P-12 = 12: SWD control + setpoint value, auto 08/16 – Initial issue DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 8: Writing Conventions

    All the specifications in this manual refer to the hardware and software versions documented in it. → More information on the devices described here can be found on the Internet under: www.eaton.eu/powerxl as well as: www.eaton.eu/documentation DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 9: General

    Access to level 2: 101 Users can change this password as required: • Password for Level 2 with: P-37 • Advanced parameter set: Can be accessed by entering the password for level 2 (P-37 + 100) DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 10: Menu Structure

    ∙ ∙ ∙ ∙ ∙ Level 1 Password entry Level 2, extended (password set with: P-37, default password = 101) Level 3, advanced (password set with: P-37 + 100, default password = 201) DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 11: Hmi Device

    • Increases the parameter value DOWN • Decreases the speed • Decreases the parameter value Hint: 1) Only if P-12 = 1 (one operating direction) or = 2 (two operating directions) 2) Only if P-12 = 2 DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 12: Setting Parameters

    → All parameters will be restored to their default settings. The keypad will display P-dEF Resetting after a fault Press the STOP button to reset the unit after a fault DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 13: Extended Parameter Set

    P-01 to P-59. Additional parameters (up to to P-68) can be configured for specific applications. The password that needs to be entered in P-14 is equal to the value yielded by P-37 + 100. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 14: Monitor" Submenu

    P00-30 (or P00-01 to P00-50 in the case of level 3). Press the OK button to confirm. Exiting the “Monitor” submenu Press the OK button (several times if necessary). → Only parameter P-00 will be available now. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 15: Control Via Keypad

    Changes the value being displayed: A, rpm, etc. STOP Stops the variable frequency drive Hint: In this mode, a high-level signal must be applied at terminal 2 (DI1) as an enable signal for the DC1 variable frequency drive. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 16: Control Signal Terminals

    More specifically, you can select predefined terminal configurations by setting P-15 to a value between 0 and 13. The setting (digital/analog) for terminals 4 and 6 will be configured automatically based on the value set for P-15. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 17 Used to select between the analog speed reference value at analog input 1 (AI1 = terminal 6) and a fixed frequency. The fixed frequency itself is selected with the Select f-Fix Bit0, Select f-Fix Bit1, Select f-Fix Bit2 commands. • Low = analog setpoint value • High = fixed frequency DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 18 Used to select between a fixed frequency and the digital setpoint value, which is set with the keypad or with the UP and DOWN commands. • Low = Fixed frequency • High = Digital setpoint value DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 19 If START INV is used to start the drive, the drive will run in the opposite direction. Used to increase the speed if a digital setpoint is selected (P-12 = 1 or = 2). Used together with the DOWN command. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 20: Configuration Of The Control Signal Terminals

    Select f-Fix4/AI1 REF Select Fire Mode/Normal OP AI1 REF Select f-Fix4/f-Fix2 Select Fire Mode/Normal OP Select f-Fix Bit0 Select Fire Mode/Normal OP Select f-Fix Bit1 The setpoint and the control commands are set/issued via terminals. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 21: 1: Digital Setpoint Value, 1 Operating Direction

    Select Fire Mode/Normal OP Select DIG REF/f-Fix4 Select Fire Mode/Normal OP The setpoint value is set using the keypad = digital setpoint value. The arrow buttons are used to adjust the setpoint value. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 22: 2: Digital Setpoint Value, 2 Operating Directions

    P-12 = 2: If the motor is running, pressing the green button again will reverse the operating direction. The last operating direction will be stored when the unit is switched off. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 23: 3: Control Via Modbus With Internal Acceleration And Deceleration Ramps

    No function EXTFLT No function Not permissible Select f-Fix/BUS REF Select Fire Mode/Normal OP Select f-Fix4/f-Fix2 Select f-Fix4/BUS REF Select Fire Mode/Normal OP No function Select DIG REF/f-Fix4 Select Fire Mode/Normal OP No function DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 24: 4: Control Via Modbus, Ramps Via Modbus

    No function EXTFLT No function Not permissible Select f-Fix/BUS REF Select Fire Mode/Normal OP Select f-Fix4/f-Fix2 Select f-Fix4/BUS REF Select Fire Mode/Normal OP No function Select DIG REF/f-Fix4 Select Fire Mode/Normal OP No function DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 25: 5: Pi Controller

    Select f-Fix4/f-Fix2 Select Fire Mode/Normal OP No function Select f-Fix2/f-Fix4 Select Fire Mode/Normal OP No function 1) If P-15 = 16 or 17, the fixed frequencies will only be enabled in fire mode. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 26: 6: Pi Controller With Ai1 Totaling

    Select f-Fix4/f-Fix2 Select Fire Mode/Normal OP No function Select f-Fix2/f-Fix4 Select Fire Mode/Normal OP No function 1) If P-15 = 16 or 17, the fixed frequencies will only be enabled in fire mode. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 27: 7: Control Via Can With Internal Acceleration And Deceleration Ramps

    No function EXTFLT No function Not permissible Select f-Fix/BUS REF Select Fire Mode/Normal OP Select f-Fix4/f-Fix2 Select f-Fix4/BUS REF Select Fire Mode/Normal OP No function Select BUS REF/f-Fix4 Select Fire Mode/Normal OP No function DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 28: 8: Control Via Can, Ramps Via Modbus

    No function EXTFLT No function Not permissible Select f-Fix/BUS REF Select Fire Mode/Normal OP Select f-Fix4/f-Fix2 Select f-Fix4/BUS REF Select Fire Mode/Normal OP No function Select BUS REF/f-Fix4 Select Fire Mode/Normal OP No function DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 29: 9: Swd Control + Setpoint Value

    1) If P-15 = 15 and fire mode is active, the drive will run with fixed frequency 4 (f-Fix4), which is set with P-13. 2) If P-15 = 16, the setpoint value selection will be independent from fire mode. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 30: 10: Swd Control

    1) If P-15 = 15 and fire mode is active, the drive will run with fixed frequency 4 (f-Fix4), which is set with P-13. 2) If P-15 = 16, the setpoint value selection will be independent from fire mode. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 31: 11: Swd Setpoint Value

    1) If P-15 = 15 and fire mode is active, the drive will run with fixed frequency 4 (f-Fix4), which is set with P-13. 2) If P-15 = 16, the setpoint value selection will be independent from fire mode. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 32: 13: Swd Control + Setpoint Value, Di Ena

    1) If P-15 = 15 and fire mode is active, the drive will run with fixed frequency 4 (f-Fix4), which is set with P-13. 2) If P-15 = 16, the setpoint value selection will be independent from fire mode. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 33: Messages

    If the protection achieved with P-34 = 1 is not adequate for the brake resistor being used: • Provide external protection for the brake resistor and set P-34 to a value of 2. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 34 The parameters have not been saved and the default settings have been loaded. Change the parameter values (again) and save them once more. If the message appears again, please contact your nearest Eaton sales branch. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 35: Messages After A Data Transfer With A Dx-Com-Stick2

    In the case of 4-20mA: • Check the setpoint connection for wire breakage Internal error SC-FLt • Please contact your nearest Eaton sales branch Internal error FAVLty • Please contact your nearest Eaton sales branch 4.2 Messages after a data transfer with a DX-COM-STICK2...
  • Page 36: Parameters

    Instantaneous Heatsink Temperature P00-10 t-Run 99999 h Total operating time of the drive since the date of manufacture P00-11 t-Run since Trip 65000 h Total operating time of the drive since the last trip occurred DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 37 Time elapsed, in which the drive has operated with a high temperature at the PCBs (ambient temperature) P00-25 Motor Speed -P-01 P-01 Motorspeed (calculated or measured) P00-26 MWh Meter – – Energy Consumption MWh Meter (not resettable) DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 38 FaultCounter Fire detected Counts, how often “Fire detected” occurred P00-48 ScopeChannel1 P00-48 ScopeChannel2 P00-49 ScopeChannel3 P00-49 ScopeChannel4 P00-50 System Software Version System Software Version P00-50 Application Software Version I/O Controller / Application SW Version DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 39: Basic" Parameter Group

    This results in reduced voltage being applied to the motor on light load, significantly reduce energy consumption. This mode of operation is less suitable for dynamic applications where the load conditions can suddenly increase significantly. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 40 Excessive voltage boost levels may result in FS2: 2.5 % U FS3: 15 % U increased motor current and temperature, and FS3: 2 % U FS4: 10 % U forced ventilation may be required. FS4: 1.5 % U DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 41 The value to be put in is determined by P-37 (default: 101). Access to Level 2 (extended → P-01 to P-59 and P00-01 to P00-30): P-37 Access to Level 3 (advanced → P-01 to P-68 and P00-01 to P00-50): P-37 + 100 DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 42: Extended" Parameter Group

    11: READY. DC1...E1 ready for operation. The relay contact is closed when the drive is powered on and no trip condition is present. In addition the hardware enable signal (ENA) must be present at the terminal. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 43 Defines the frequency range around f-Skip1 in which the drive doesn’t work in steady-state to avoid mechanical resonances in the application. During acceleration and deceleration this range is passed through by using the ramps set with P-03 and P-04. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 44 5: Start with f-Fix4 6: Start with current running speed (Auto-r) 7: Start mit f-Fix4 (Auto-r) Auto r: START and STOP button on the keypad are disabled. DC1...E1 starts with a START command at the terminals. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 45 Example: P-16 = 0…10 V, P-35 = 200 %: at 5 V the motor turns with max speed (P-01) (5 V * 200 % = 10 V) In slave mode (P-12 = 14) the slave speed is scaled with P-35. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 46 If a remote keypad is connected, parameters cannot be accessed by the remote keypad if they are locked. P-39 AI1 Offset -500.00 % 500.00 % Offset Analog Input 1 0.00 % Resolution 0.1 % DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 47 Defines the feedback source 1 of controller 1 0: analog input 2 (AI2) 1: analog input 1 (AI1) 2: motor current 3: DC-link voltage 4: difference AI1 - AI2 5: max value of AI1 and AI2 DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 48 0: Thermal memory disabled 1: Thermal memory enabled P-52 ParameterAccess Parameter Access 0: All parameters can be changed by any source. 1: All parameters locked; can only be changed by the SWD Device. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 49 P-57 Reserved Parameter 0.0 s 250.0 s Reserved Parameter 0.0 s P-58 Reserved Parameter 0.0 s 250.0 s Reserved Parameter 0.0 s P-59 Reserved Parameter 0.0 s 250.0 s Reserved Parameter 0.0 s DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...
  • Page 50: Advanced" Parameter Group

    If “Stop Mode” is set to coasting, DC braking starts at stop command immediately. P-68 DC-Brake Current 0.0 % 100.0% Amount of DC current as a percentage of the 20.0% ”Motor Nom Current” that is injected into the motor during DC braking. DC1…E1 Variable Frequency Drives 11/16 MN040022EN www.eaton.com...

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