Toro Multi Pro 5800 Service Manual page 35

3. If engine brackets were removed from engine, se-
cure brackets to engine with cap screws and lock wash-
ers.
4. If engine mounts were removed from frame, secure
mounts to frame with cap screws and flange nuts.
IMPORTANT: During engine installation, make sure
to support engine to prevent it from falling and be-
ing damaged.
IMPORTANT: Make sure to not damage the engine,
fuel hoses, hydraulic lines, electrical harness or
other parts while installing the engine assembly.
CAUTION
Make sure that hoist or lift used to remove en-
gine can properly support engine. Engine as-
sembly weighs approximately 275 pounds (125
kg).
5. Using a hoist or lift, carefully raise engine assembly
from under machine and position to frame. Insert cap
screws through engine brackets and motor mounts from
above. Install flange nuts on cap screws and tighten
nuts.
6. Using labels placed during engine removal, connect
machine wire harness to engine electrical components
(see step 7 in removal procedure).
7. Connect fuel supply hose to the fuel injector pump on
engine (Fig. 14). Remove clamp from fuel hose that was
placed to prevent leakage during engine removal.
8. Connect throttle cable to injector pump (Fig. 15):
A. Position throttle cable to engine.
B. Insert the throttle cable end into the swivel in
speed control lever. Slide cable stop onto cable end
and secure with screw.
C. Position throttle cable under cable clamp.
D. Adjust throttle control cable (see Adjust Throttle
Control Cable in the Adjustments section of this
chapter).
9. Install upper and lower radiator hoses to engine. Se-
cure hoses with hose clamps.
IMPORTANT: During hydraulic pump installation,
support pump to prevent it from falling and being
damaged.
Multi Pro 5800
10.Install hydraulic pump assembly to engine (see Pis-
ton (Traction) Pump Installation in the Service and Re-
pairs section of Chapter 4 -- Hydraulic System).
IMPORTANT: Any leaks in the air intake system will
cause serious engine damage. Make sure that all air
cleaner components are in good condition and are
properly secured during assembly.
11. Install air cleaner hose to engine and air cleaner as-
sembly (see Air Cleaner Installation in this section).
Make sure that hose clamps are properly tightened.
12.Install exhaust system (see Exhaust System Instal-
lation in this section).
13.Install cable ties to secure the wiring harness, fuel
lines and hydraulic hoses to the engine assembly using
notes taken during engine removal.
14.Properly fill the radiator with coolant.
15.Check engine oil level and adjust if necessary.
16.Connect positive (+) and then negative (--) battery
cables to the battery.
17.Check position of wires, fuel lines, hydraulic hoses
and cables for proper clearance with rotating, high tem-
perature and moving components.
18.Start engine and check for proper operation. Check
all hose connections for leaks. Check engine speed.
4
2
1. Fuel/water separator
2. Fuel pump
3. Fuel supply hose
Page 3 - - 15
5
1
3
Figure 16
4. Fuel supply hose
5. Coolant overflow bottle
Kubota Diesel Engine