Toro MULTI PRO 5600 Manuals

Manuals and User Guides for Toro MULTI PRO 5600. We have 2 Toro MULTI PRO 5600 manuals available for free PDF download: Service Manual, Operator's & Set-Up Manual

Toro MULTI PRO 5600 Service Manual (206 pages)

Brand: Toro | Category: Lawn and Garden Equipment | Size: 7.17 MB

Table of Contents
3
Safety Instructions
6
Before Operating
6
While Operating
6
Maintenance and Service
7
Jacking Instructions
8
Safety and Instruction Decals
8
Product Records
9
Equivalents and Conversions
10
Torque Specifications
11
Fastener Identification
11
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series Fasteners)
12
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
13
Other Torque Specifications
14
Conversion Factors
14
Maintenance
15
Introduction
17
Specifications
18
Adjustments
19
Governor Oil Level
19
Adjust Choke Cable
19
Adjust Throttle Control
20
Adjust Engine Speed
21
Service and Repairs
22
Radiator
22
Fuel System
24
Air Cleaner
26
Exhaust System
28
Engine
30
Removal
30
Chapter 4 - Hydraulic System
31
Installation
33
Crankshaft Pulley Installation
34
Specifications
37
General Information
38
Hydraulic Hoses
38
Hydraulic Fitting Installation
38
Towing Sprayer
40
Check Hydraulic Fluid
40
Hydraulic Schematic
42
Hydraulic Flow Circuits
43
Traction Circuit
43
Steering Circuit
44
Spray Pump Drive Circuit
45
Special Tools
46
Hydraulic Pressure Test Kit
46
Hydraulic Tester (Pressure and Flow)
46
Hydraulic Test Fitting Kit
47
Troubleshooting
48
Testing
50
Traction Circuit Charge Pressure Test
51
Traction Circuit Relief Pressure Test
52
Gear Pump Flow Test
53
Steering Circuit Relief Pressure Test
54
Cylinder Test
55
Spray Pump Drive Circuit Relief Pressure Test
56
Wheel Motor Efficiency: Case Drain Test
57
Pulse Width Modulated (PWM) Valve Flow Test
58
Adjustments
59
Adjust Traction Pedal for Neutral
59
Adjust Relief Valve
59
Service and Repairs
61
General Precautions for Removing and Installing Hydraulic System Components
61
Check Hydraulic Lines and Hoses
61
Flush Hydraulic System
62
Charge Hydraulic System
63
Gear Pump
64
Gear Pump Service
66
Piston (Traction) Pump
68
Piston (Traction) Pump Service
70
Manual Servo Control Assembly
71
Wheel Motors
72
Wheel Motor Service
74
Spray Pump Drive Motor
76
Spray Pump Drive Motor Service
78
Relief Valve
79
Pulse Width Modulated (PWM) Valve
80
Steering Control Valve
82
Steering Control Valve Service
84
Steering Cylinder
86
Steering Cylinder Service
88
Oil Cooler
90
Hydraulic Reservoir
92
Electrical Schematics and Electrical Harness and Connector Drawings
96
ELECTRICAL SCHEMATICS and ELECTRICAL HAR- NESS and CONNECTOR DRAWINGS
96
Special Tools
97
Multimeter
97
Skin--Over Grease
97
Battery Terminal Protector
97
Troubleshooting
98
Starting Problems
98
General Run Problems
99
Electrical System Quick Checks
100
Battery Test (Open Circuit Test)
100
Charging System Test
100
Neutral Switch Operation
100
Component Testing
101
Ignition Switch
101
Neutral Switch
102
Hour Meter
102
Headlight Switch
103
Engine Low Oil Pressure Light
103
Cruise Control Switch
104
Cruise Control Coil
104
Brake Pedal Switch
105
Temperature Sender
106
Temperature Gauge
107
Traction Speed Sensor
108
Accessory Solenoid
109
Pressure Rate and Boom Actuator (Optional) Switches
110
Spray Pump, Agitation and Boom Control Switches
111
Master Boom (Foot) Switch
112
Pulse Width Modulated (PWM) Valve Solenoid
113
Manual Interface Module
114
Cruise Relay (Serial Numbers 230000400 and Above)
115
Diode Assembly (Serial Numbers 230000400 and Above)
115
Service and Repairs
116
Headlights
116
Traction Speed Sensor
117
Cruise Control Coil
118
Battery Storage
119
Battery Care
119
Battery Service
120
Specifications
124
General Information
125
Precautions Concerning Chemicals Used in Spray System
125
Precautions for Removing or Adjusting Spray System Components
125
Spray System Flow Diagram
126
Spray System Operation
127
Troubleshooting
128
Service and Repairs
130
Suction Dampener
130
Pressure Dampener
131
Spray Pump
132
Spray Pump Service
134
Agitation Nozzles (Tank Mounted)
138
Pressure Relief Valve (Tank Mounted)
140
Spray Control Assembly
142
Boom Valve Motor Assembly
144
Agitation Valve Motor Assembly
146
Boom and Agitation Valve Motor Service
148
Boom Bypass
152
Tank Suction
154
Tank Drain Valve
156
Turret Bodies
160
Turret Body Service
161
Boom Frame Breakaway Pivot Assembly
162
Pro Control Spray System (Optional)
164
Boom Actuator (Optional)
166
Boom Actuator Service
168
Specifications
172
Service and Repairs
173
Tie Rod Ends
173
Front Wheels and Hubs
174
Spindles
176
Front Suspension
178
Brake Assembly
180
Brake Inspection and Repair
182
Brake Cables
183
Planetary Wheel Drive Assembly
184
Planetary Wheel Drive Service
186
Electrical Schematics
193

Toro MULTI PRO 5600 Operator's & Set-Up Manual (72 pages)

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