Table of Contents Safety and Compliance....................vii Chapter 1 Overview ......................1 1.1 Technical Support ....................1 1.2 Dimensions ......................1 1.3 Clearance......................1 1.4 Data Plate Location ....................2 1.5 Features........................2 Chapter 2 Unpack and Install ...................3 2.1 Unpack the Fryer ....................3 2.2 Select the Fryer Location ..................4 2.3 Install the Fryer ......................4 2.4 Level the Fryer.......................6 2.5 Ventilate the Fryer ....................6...
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5.1 Clock Set......................41 5.2 Manually Setting New Or Used Oil.................42 5.3 Language Selection .....................42 5.4 Special Programming ...................42 Chapter 6 Information and Reporting Modes ..............47 6.1 Menu Overview....................47 6.2 Information Mode Details ..................48 6.3 Diagnostic Mode ....................67 6.3.1 Diagnostic Mode Details .................68 Chapter 7 Operational Troubleshooting ................79 7.1 Cooking Troubleshooting Guide ................79 7.2 Warning Messages ....................85...
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9.13.3.1 Remove the Filter Pump................117 9.13.3.2 Install the Filter Motor Seal Kit ..............117 9.13.3.3 Install New Rollers.................. 118 9.13.3.4 Install the Filter Pump ................119 9.13.4 Filter Pump/Motor Installation..............119 9.14 Filter Pump Check Valve Replacement .............. 120 9.15 JIB / ATO Pump Replacement ................
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List of Tables Table 3-1 User Interface Controls & Indicators ..............10 Table 3-2 Operating Components ..................12 Table 3-3 Connection Locations and Descriptions ..............13 Table 3-4 Info Button Stats ....................19 Table 4-1 Preventative Maintenance Schedule ..............35 Table 5-1 Special Programming Mode Details..............43 Table 6-1 Information Mode Details...................48 Table 6-2 Left Cook Data....................60 Table 6-3 Right Cook Data ....................61...
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Figure 3-5 Reserve Oil Tank .....................17 Figure 3-6 Filter Envelope Installation ................30 Figure 3-7 Drain Pan Assembly ..................31 Figure 4-1 Reserve Oil Tank Shelf Slots ................37 Figure 4-2 Engaging The Reserve Oil Tank ...............38 Figure 9-1 Rod Assembly Connection ................113 Figure 9-2 Valve Stem Stack ..................
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S S a a f f e e t t y y a a n n d d C C o o m m p p l l i i a a n n c c e e Henny Penny fryers have many safety features incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures.
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These are the original version controlled Henny Penny instructions for Chick-fil-A Electric (CFE) model 415 (CFE 415). This manual is available on the Henny Penny Public website (www.hennypenny.com). Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards.
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person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. This appliance is not intended to be operated by means of an external timer or a separate remote control system.
1 1 . . 3 3 C C l l e e a a r r a a n n c c e e The CFE 415 fryer attaches to the PFE 500 fryer and can not be used as a standalone fryer.
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1 1 . . 5 5 F F e e a a t t u u r r e e s s The Henny Penny model CFE 415 fryer has many features to allow operators to produce consistent, high quality products. The controls monitor not only cooking times and temperatures, but also oil condition, product weights, product temperatures, and many other operational variables.
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C C h h a a p p t t e e r r 2 2 U U n n p p a a c c k k a a n n d d I I n n s s t t a a l l l l 2 2 .
2 2 . . 3 3 I I n n s s t t a a l l l l t t h h e e F F r r y y e e r r The CFE 415 must be attached to the right side of an existing PFE 500 with supplied hinges.
Place the PFE 500 at about a 45° angle of the CFE 415, see Figure 2-2 2 2 ) ) Installing the Hinges , page Rotate the hinges aligning them on the rear PFE 500 fryer frame rail. 3 3 ) )
Figure 2-3 Fryer Positioning Plug in both fryers. 7 7 ) ) 2 2 . . 4 4 L L e e v v e e l l t t h h e e F F r r y y e e r r For proper operation, the open fryer should be level from side-to-side and front-to- back.
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2 2 . . 6 6 E E l l e e c c t t r r i i c c a a l l R R e e q q u u i i r r e e m m e e n n t t s s •...
Figure 2-4 Cable Restraint I I N N F F O O : FOR DRYWALL CONSTRUCTION secure I-bolt to a building stud. Do not attach to drywall only. Preferred installation is approximately six inches to either side of service. Cable restraint must be at least six inches shorter than flexible conduit. The supply power cords shall be oil-resistant, sheathed flexible cable, no lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord.
C C h h a a p p t t e e r r 3 3 O O p p e e r r a a t t i i o o n n 3 3 . . 1 1 U U s s e e r r I I n n t t e e r r f f a a c c e e C C o o n n t t r r o o l l s s & & I I n n d d i i c c a a t t o o r r s s Controls and indicators can be found in this section.
T T a a b b l l e e 3 3 - - 1 1 U U s s e e r r I I n n t t e e r r f f a a c c e e C C o o n n t t r r o o l l s s & & I I n n d d i i c c a a t t o o r r s s Item No.
Operating components can be found in this section. The operating components are show in Figure 3-2 Operating Components , page 11 and described in Table 3-2 Operating Components , page Figure 3-2 Operating Components...
Figure 3-3 Connection Locations and Descriptions T T a a b b l l e e 3 3 - - 3 3 C C o o n n n n e e c c t t i i o o n n L L o o c c a a t t i i o o n n s s a a n n d d D D e e s s c c r r i i p p t t i i o o n n s s Item Description Functions...
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Item Description Functions - HI: Hi Limit Contactor - RH: Heat Contactor LED Outputs Full vat LED filter beacon: -14 ma. limit; White +/ Black - Current Sensor Used on Chick-fil-A units only to measure AMPs. Wires have a ferrite ring around the to prevent radio wave interference.
3 3 . . 3 3 F F i i l l l l o o r r A A d d d d O O i i l l • W W e e a a r r P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) i i n n c c l l u u d d i i n n g g h h e e a a t t a a n n d d o o i i l l r r e e s s i i s s t t a a n n t t g g l l o o v v e e s s , , a a p p r r o o n n a a n n d d f f a a c c e e s s h h i i e e l l d d t t o o a a v v o o i i d d s s e e r r i i o o u u s s b b u u r r n n s s w w h h e e n n p p o o u u r r i i n n g g o o i i l l i i n n t t o o h h o o t t v v a a t t .
3 3 . . 3 3 . . 2 2 T T o o p p O O f f f f a a V V a a t t The fryer includes an auto top off feature which safely replenishes oil to the fill line throughout the day from the reserve oil tank.
Figure 3-5 Reserve Oil Tank 3 3 . . 4 4 C C o o o o k k C C y y c c l l e e Fill the reserve oil tank. See 3.3.3 Fill the Reserve Oil Tank , page 1 1 ) ) Turn the power switch to on.
Once the controls detect a stir, the timer will count down. Continue stirring 5 5 ) ) during this time. Unit will return to flashing the wait LED. When vat has heated or cooled to 6 6 ) ) cooking temperature, the ready LED illuminates and the first product shows in the display.
Press product selection 2 to exit Manual Mode. 5 5 ) ) 3 3 . . 4 4 . . 2 2 I I n n f f o o B B u u t t t t o o n n S S t t a a t t s s T T a a b b l l e e 3 3 - - 4 4 I I n n f f o o B B u u t t t t o o n n S S t t a a t t s s Menu Step Description...
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3 3 . . 5 5 C C a a r r e e o o f f O O i i l l • W W i i t t h h p p r r o o l l o o n n g g e e d d u u s s e e , , t t h h e e f f l l a a s s h h p p o o i i n n t t o o f f o o i i l l i i s s r r e e d d u u c c e e d d . . D D i i s s p p o o s s e e o o i i l l i i f f i i t t s s h h o o w w s s s s i i g g n n s s o o f f e e x x c c e e s s s s i i v v e e s s m m o o k k i i n n g g o o r r f f o o a a m m i i n n g g .
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I I N N F F O O : if the drain is clogged, the display shows “VAT EMPTY”. Use straight white brush to clear drain. Visually check vat is empty and press the product selection 1 button to proceed with filtering process. “WASHING”...
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Once vat is filled, display may show “POT FILLED?” “YES NO”. Make sure vat is 3 3 ) ) full to at least the lower fill line and then press product button 1. The display will show “WAIT” while the vat heats to set point temperature. If the oil has not pumped back to the proper level in the vat during the Express 4 4 ) ) Filter process, press product button 3 and pump runs for another minute.
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3 3 . . 5 5 . . 2 2 D D a a i i l l y y F F i i l l t t e e r r i i n n g g A Daily Filter is the fryer’s terminology for a thorough clean and should be done once a day.
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• Do not use steel wool, other abrasive cleaners or cleaners/ sanitizer containing chlorine, bromine, iodine, or ammonia chemicals, as these will deteriorate the stainless steel NOTICE material and shorten the life of the unit. • Do not use a water jet (pressure sprayer) to clean the unit, or component damage could result.
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Press product selection 1 and display shows “CLOSE DRAIN” Push in on drain 1 1 3 3 ) ) knob to close drain, display shows “FILLING” and vat then refills with oil. Once full, display shows “IS POT FILLED?” “YES NO”. Press product selection 1 1 4 4 ) ) 1;...
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Press and hold the filter button until display shows “*FILTER MENU*”, along 2 2 ) ) with “1.EXPRESS FILTER?” Press the down button twice until display shows “3.DISPOSE”. Press product 3 3 ) ) selection 1; display shows “DISPOSE?” “YES NO”. Press product selection 1;...
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Oil drains from vat into drain pan and then display shows “VAT EMPTY” “YES 6 6 ) ) NO”. Verify that vat is empty, and press product selection 1. Display shows “CLEAR OLD OIL FROM OIL LINES” “DISPOSE” “DONE”. Press 7 7 ) ) and hold the left timer button for a few seconds to clear old oil.
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Display shows “MANUAL FILL VAT”, followed by “IS POT FILLED?”, along with 1 1 3 3 ) ) “YES NO”. Fill the vat to the lower indicator line on the rear of the vat. See Filling or Adding Oil instruction from 3.3 Fill or Add Oil , page 15.
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3 3 . . 6 6 . . 3 3 F F i i l l l l F F r r o o m m P P a a n n “FILL FROM PAN” pumps oil from the drain pan back up to the vat. This step can be helpful to troubleshoot whether the filter pump motor runs, or to ensure that all oil is pumped out of the drain pan if the pan is to be removed from the fryer.
Figure 3-6 Filter Envelope Installation Place the filter screen (3) into the bottom of the drain pan (4) with the plug side 4 4 ) ) up, see Figure 3-7 Drain Pan Assembly , page Lining up the hole of the pickup tube (5) with plug of the filter screen (3) , press 5 5 ) ) the tube down.
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Lubricate the o-rings on the filter tube with cold oil before placing the drain pan 9 9 ) ) assembly back into position. Figure 3-7 Drain Pan Assembly Push the drain pan into place and lock it into place using the locking latch. 1 1 0 0 ) )
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To remove the drain pan for cleaning, reverse this procedure. 1 1 1 1 ) )
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C C h h a a p p t t e e r r 4 4 M M a a i i n n t t e e n n a a n n c c e e The following cleaning procedures ensures the fryer is sanitary, while keeping product quality high and downtime to a minimum.
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Using the fryer brush (Henny Penny part number 12105), scrub the inside of the 9 9 ) ) vat, and around the countertop of the fryer. Never use steel wool or green scrub pad to scrub the fryer.
4 4 . . 2 2 P P r r e e v v e e n n t t a a t t i i v v e e M M a a i i n n t t e e n n a a n n c c e e S S c c h h e e d d u u l l e e As in all food service equipment, the Henny Penny open fryer does require care and proper maintenance.
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Clean between and behind the and adjacent PFE 500 to remove oil accumulation and debris daily. Place the vat cover over the vat of the CFE 415 and close the lid on the adjacent 1 1 ) ) PFE 500 to keep oil from splashing out of the vat.
Figure 4-1 Reserve Oil Tank Shelf Slots Discard any remaining oil from the tank to an approved oil disposal unit. 3 3 ) ) Clean the interior and exterior of the reserve oil tank at a sink with soap and 4 4 ) ) water.
Figure 4-2 Engaging The Reserve Oil Tank 4 4 . . 2 2 . . 3 3 Q Q u u a a r r t t e e r r l l y y D D r r a a i i n n P P a a n n O O - - R R i i n n g g R R e e p p l l a a c c e e m m e e n n t t To prevent oil leaking, and to keep filtering process operating properly, the filter drain pan and filter screen o-rings should be replaced every three months.
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4 4 . . 2 2 . . 4 4 Q Q u u a a r r t t e e r r l l y y F F i i l l t t e e r r S S c c r r e e e e n n O O - - R R i i n n g g R R e e p p l l a a c c e e m m e e n n t t To prevent oil leaking, and to keep filtering process operating properly, the filter drain pan and filter screen o-rings should be replaced every three months.
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C C h h a a p p t t e e r r 5 5 S S o o f f t t w w a a r r e e S S e e t t t t i i n n g g s s This chapter covers sections from the controls where fryer settings can be changed and configured.
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• “1.OFF” = No automatic adjustments for Daylight Savings Time. • “2.US” = Automatically applies United States Daylight Savings Time adjustment. DST activated on the first Sunday in April. DST de-activated on the last Sunday in October. • “3.EURO” = Automatically applies European (CE) Daylight Savings Time adjustment.
T T a a b b l l e e 5 5 - - 1 1 S S p p e e c c i i a a l l P P r r o o g g r r a a m m m m i i n n g g M M o o d d e e D D e e t t a a i i l l s s Menu Display Name Function...
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Menu Display Name Function SP-8 IDLE MODE Idle mode enable setting (YES, NO). Press the down ENABLED? button to change from YES to NO. Idle mode regulates the oil at a lower temperature to save energy and extend shortening life during low de- mand periods.
Menu Display Name Function SP-12 LONGER FILL- The default setting for this step is NO. Press the down TIME ENABLED? button to select YES. If YES is selected, filtration will be extended if oil is not detected during filling. SP-13 LET USER EXIT The default setting for this step is YES.
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C C h h a a p p t t e e r r 6 6 I I n n f f o o r r m m a a t t i i o o n n a a n n d d R R e e p p o o r r t t i i n n g g M M o o d d e e s s 6 6 .
I I N N F F O O : Not all Information Mode functions are discussed in this section. to ensure proper operation of fryer, please consult Henny Penny Corp. before changing any of these settings. For more information on these functions, contact Technical Support at 1-800-417-8405, or 1-937-456-8405.
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Menu Description 3. Heat-Ups 1 1 . . Press the down button and “3A.(date & time) *NOW* shows in display. This is the present date and time. 2 2 . . Press the down button and the latest heat-up is shown, along with the heat-up rate, ex: “3B MAY-22, 8:37A 1.25”.
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Menu Description 5. Right Cook Data 1 1 . . Press the down button to step through the following data, see Table 6-3 Right Cook Data , page 61): • Time of last cook cycle started. • Product (last product cooked). •...
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Menu Description • Lowest “peak rate” for today’s heat-ups. • Maximum voltage today (when fryer on). • Minimum voltage today (when fryer on). • No. of “low voltage” warnings generated. • Maximum amp draw today. • Minimum amp draw today. •...
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Menu Description • Number of slow heat-ups. • Max time to heat 270°F to 310°F that day. • Lowest “peak rate” for that day’s heat-ups. • Maximum voltage that day (when fryer on). • Minimum voltage that day (when fryer on). •...
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Menu Description • Number of days with data included in totals. • Number of monitored heat-ups. • Number of slow heat-ups. • Max time to heat 270°F to 310°F. • Lowest “peak rate’ of all heat-ups. • Maximum voltage. • Minimum voltage. •...
Menu Description • Number of monitored heat-ups. • Number of slow heat-ups. • Max time to heat 270°F to 310°F. • Lowest “peak rate’ of all heat-ups. • Maximum voltage. • Minimum voltage. • No. of “low voltage” warnings generated. •...
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Menu Description • Number of slow heat-ups. • Max time to heat 270°F to 310°F. • Lowest “peak rate’ of all heat-ups. • Maximum voltage. • Minimum voltage. • No. of “low voltage” warnings generated. • Maximum amp draw. • Minimum amp draw. •...
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Menu Description • A= Power switch turned to on. • V= Volts - 24 VAC detected. • H= High Limit - If “H” is present, the high limit is good; if “H” is missing, the high limit is tripped (overheated) or faulty. •...
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Menu Description 2 2 . . Press the program button to continue onto the Pot Temperature reading. 13. Pot Temp. This step shows the present oil temperature. The display shows “13. POT TMP (temp)”. 1 1 . . Press the program button to continue onto the Level Temperature reading.
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Menu Description 2 2 . . Press the program button to continue onto Amps Info reading. 19. Amps Info For electric fryers, this display shows the present readings from the fryers amps sensors, which monitor the electrical current supplied to the heaters. On open fryers, these values indicate the current through each individual heater coil.
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Menu Description change. FLTRS=X tracks how many filters have been performed since the last filter change. 4 4 . . Press the program button to continue onto Activity Log. 22. Activity Log This step for internal use. Press the program button to continue. 23.
T T a a b b l l e e 6 6 - - 7 7 O O i i l l D D a a t t a a Function Display Example The day current batch of oil was started. 9A.
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T T a a b b l l e e 6 6 - - 8 8 P P r r e e v v O O i i l l D D a a t t a a Function Display Example The day previous batch of oil was started.
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Function Display Example Maximum voltage. 10G. MAX VOLT 101% Minimum voltage. 10H. MIN VOLT No. of “low voltage” warnings generated. 10I. LO VOLTS Maximum amp draw. 10J. MAX AMPS Minimum amp draw. 10K. MIN AMPS Number of “low amps” warnings. 10L.
• To exit Diagnostic Mode at any point, press product selection 2. • On several of the screens you may have to press product selection 1 or 2 to respond to questions asked. 6 6 . . 3 3 . . 1 1 D D i i a a g g n n o o s s t t i i c c M M o o d d e e D D e e t t a a i i l l s s To view summaries of the fryer and operator performance, press the program button then product selection number four.
T T a a b b l l e e 6 6 - - 1 1 0 0 D D i i a a g g n n o o s s t t i i c c M M o o d d e e D D e e t t a a i i l l s s Menu Step Description D1: Color...
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Menu Step Description D3: Line Volt- This section displays information about how good the line voltage supply age Perform- has been for the present day and for the present batch of oil. The control- ance Report ler continually monitors the line voltage supplied to the fryer (when the fryer is on).
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Menu Step Description heater problems. The D4: Heating Capacity Report displays the following information: • If the fryer has witnessed two or more low voltage warnings today, the following report is displayed: “D4: CAN’T TEST” “D4: HEAT CAPACITY” “D4: DUE TO” “D4: VOLTAGE” “D4: PROBLEMS”. Otherwise, if the assessed heat capacity rating is presently “good”...
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Menu Step Description • If low voltage or low amps are detected during the cook cycle, the warning message indicates “LOW VOLTAGE” or “LOW AMPS”, but the cook cycle will still count as a “slow cook”. • If the voltage and amps have been fine during the cook cycle but the cook cycle was started before the Ready light came on, then the warning message indicates “SLOW COOK —...
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Menu Step Description • “D5: POSSIBLE” “D5: OVERSIZED” “D5: OR FROZEN” “D5: BATCH OF” “D5: (Product Name)” “D5: DETECTED” “D5: 5 TIMES” “D5: TODAY”. D6: “Cooked This section shows how many cook cycles were started before the READY Before Ready” light was on.
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Menu Step Description • The number of Stopped Too Soon cook cycles for this batch of oil is reported next. Note that this value does not yet include the cook cycles from today. “D7: BEFORE TODAY" “D7: 3% OF LOADS” “D7: WERE STOPPED”...
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Menu Step Description D9: Irregular For most cook cycles, the controller determines when the product was Loading Report placed into the oil. This report identifies the percentage of cook cycles for which this determination was not successful. This “drop detection” detects most loads, but can fail for several reasons.
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Menu Step Description displayed: “D9: PREVIOUS OIL,” “D9: IRREGULAR” “D9: LOADING” “D9: FOR 6% OF” “D9: (Product Name)". D10: Non- The last section in the Diagnostic Report identifies how many program- Standard Pro- mable settings have been altered from their original, factory default set- gram Items tings.
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Menu Step Description • A similar report is made for Special Program Mode. Special Program (SP) Mode settings deal with °F/°C display, speaker tone and volume, Melt and Idle Modes, and how the product buttons function (start cook or merely select product). “10: ALL SP ITEMS” “10: MATCH” “10: ORIG.
If a problem cannot be resolved, call your local service provider or distributor first. For additional help, call or e-mail Henny Penny (HP) Technical Support at: • Inside the U.S.: 1-800-417-8405 or technicalservices@hennypenny.com. • Outside the U.S.: 1-937-456-8405 or intltechsupport@hennypenny.com.
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Problem Cause Correction Information Mode Details , page 48 4B and 5B, to see what product was selected. Too dark (all Temperature probe out of • See D1 of 6.3.1 Diagnostic Mode batches). calibration, incorrect heaters, Details , page 68 to adjust color of or improper voltage.
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Problem Cause Correction Information Mode Details , page for more information on this problem. • Low voltage; see D3 of 6.3.1 Diagnostic Mode Details , page for present day’s voltage performance; for more information see 6.2 Information Mode Details , page 48 6.3.1 Diagnostic Mode Oil usage wasn’t set for new See D2 of...
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Problem Cause Correction hasn’t been used since the problem batch, see Information Mode Details , page 4H and 5H; for more information on this problem, see 6.2 Information Mode Details , page 48 6U, 7U, 8R, 9R, or 10R. • See D2 of 6.3.1 Diagnostic Mode Details , page 68...
Problem Cause Correction Temperature probe out of Check temperature probe calibra- calibration. tion; see Checking Temperature Probe Calibration section; if between 5 and 15 degrees off, calibrate probe; if more than 15 degrees off, replace probe. Slow fryer heat-up/recovery. • See D4 of 6.3.1 Diagnostic Mode Details , page 68...
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Problem Cause Correction button on the motor. I I N N F F O O : Use a screwdriver tip to press this button in as it is difficult to get it to reset by hand. Defective motor. Have motor checked. Pump motor breakers Press both white reset breakers.
Incoming supply voltage too low. Check to make sure plug is ”LOW VOLTAGE” pushed in all the way. If “Low Voltage” continues, contact Henny Penny Support to check fryer configuration and settings. “W-2” Faulty components or Check to make sure plug is “SLOW HEAT-UP”...
Display Cause Correction “W-4” Too much product in vat. Fill baskets following Chick-fil-A “SLOW COOKING” guidelines. Do not overfill baskets. “W-5” Product loaded into vat before Wait until oil is at proper tempera- “SLOW COOKING” ready LED lights. ture before loading product. “W-6”...
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Display Cause Correction “E-5” Oil overheating. Turn switch to off position, then “FRYER TOO HOT” turn switch back to on; if display shows “E-5”, the heating circuits and temperature probe should be checked. “E-6A” Temperature probe open. Turn switch to off position, then “FRYER TEMP turn switch back to on;...
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Display Cause Correction “E-26” Faulty contactors or PCB. Have the contactors and PC “HEAT AMPS ARE board checked. LOCKED ON” NOTICE: This error code could be displayed even with the power switch turned off. Unplug fryer or shut-off the wall circuit breaker to disconnect electrical power to fryer.
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Display Cause Correction or control PCB board, if necessary. “E-70” Faulty power switch or switch wir- Have power switch checked, “PWR SW OR ing; faulty I/O board. along with its wiring; have I/O WIRES FAILED” board checked “E-75” Normal wear on secondary Have heat contactor replaced.
C C h h a a p p t t e e r r 8 8 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g a a n n d d D D i i a a g g n n o o s s i i n n g g I I s s s s u u e e s s 8 8 .
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Mode Provides Operation and Description Display T T - - 5 5 Segments Test SEGS Tests each individual display segment or all digits simultaneously in order to assess whether any segments might be bridged together. Press and release any number button to step through the test se- quence manually, or press and release the...
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Mode Provides Operation and Description Display T T - - 8 8 LED’s Display LEDS This step tests each in- Test dividual discrete LED. The test pattern is as follows: Wait, Ready, Left timer, Heat, Info, Down, Up, Prog, Right Timer, L1, L2, L3, L4, L5, L6, R1, R2, R3, R4, R5, R6.
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Mode Provides Operation and Description Display - View highest re- corded pot temperature. Reset max temp by pressing the DOWN button while viewing. T T - - 1 1 1 1 Pro Temp Cali- CALIB/OFFSET/ View/set calibration off- bration & Offset HIGHEST: set for temperature - Press and hold [1]:...
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Mode Provides Operation and Description Display All Line Voltage inputs are handled internally as percent of nominal values, based on a nominal 24VAC output from the secondary of the transformer. This parameter simply al- lows conversion of per- cent values to AC Volts for various data displays.
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Mode Provides Operation and Description Display the voltage from the secondary coil of the 24 VAC transformer. In order to interpret the status of the line volt- age supply, the fryer must first analyze the effects of all the various loads on the 24 VAC transformer.
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Mode Provides Operation and Description Display Reset max by pressing the DOWN button while viewing. I I N N F F O O : If item T-11 is set correctly, the line voltage display can be toggled between per- cent of nominal values and AC Volts by press- ing the right side num- ber 6 button.
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Mode Provides Operation and Description Display A = Power switch ON input signal. There are two power switch on in- put signals. This one is not dependent on the interlock chain, so the controller is always able to read the On/Off status of the power switch even if the high limit is tripped or the...
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Mode Provides Operation and Description Display all signals to the right of it to also be missing. If a V, H, or D signal is missing and yet other signals do appear to the right of it, it is likely that the voltage sensor for the missing signal has failed or that some-...
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Mode Provides Operation and Description Display T T - - 1 1 9 9 Amps Calibrate 0 0 0 Electric: The amp sen- (inputs) sors monitor the cur- rent (amperes) in the heating elements. In the Open Fryer, each amps reading corre- sponds directly to the current in one of the heating element coils.
Mode Provides Operation and Description Display generally recom- mended, unless one in- tends to completely reset all the statistics data. This initialization func- tion will cause the con- troller to activate Clock Set mode at the next power up, and to also ask IS THIS NEW OIL?.
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Mode Provides Operation and Description Display - Press 1 to turn filter pump off / on. FP* dis- plays when on. - Press 2 to turn JIB pump off / on. JP* dis- plays when on. Press 3 to turn new oil pump off / on if avail- able.
Mode Provides Operation and Description Display Press the down-arrow, OUT F_J_ / N_DI_oJF displays. T T - - 2 2 3 3 Reset Secondary Contactor Counts T T - - 2 2 4 4 Shunt Breaker YES / NO Tripped T T - - 2 2 5 5 Copy Trace Log CPY TRC...
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• Communications status between the radio and fryer controller. • Communications status between the radio and the Internet. • Radio’s external IP address as seen by the Internet/access point (WAN). • Radio’s IP address as seen by the fryer controller (LAN). •...
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• Disconnected: This state indicates the fryer and radio module are not communicating anymore. This state is very short, as the fryer will almost immediately move back to Idling before attempting to reestablish communications. 8 8 . . 2 2 . . 1 1 . . 2 2 . . 2 2 W W A A N N ( ( R R a a d d i i o o E E x x t t e e r r n n a a l l I I P P A A d d d d r r e e s s s s ) ) This screen shows the radio’s IP address as seen by the world as assigned by DHCP from the local access point or wireless router.
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I I N N F F O O : This value is only updated when the fryer and radio are successfully communicating. If communications is interrupted, the screen will continue to show the last known radio application version number. 8 8 . . 2 2 . . 1 1 . . 2 2 . . 6 6 R R F F ( ( R R a a d d i i o o S S y y s s t t e e m m F F i i r r m m w w a a r r e e V V e e r r s s i i o o n n N N u u m m b b e e r r ) ) This screen shows a single version number for the radio module’s primary system package, which includes OS, boot loader, and other device driver software and firmware.
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C C h h a a p p t t e e r r 9 9 C C o o m m p p o o n n e e n n t t R R e e p p l l a a c c e e m m e e n n t t P P r r o o c c e e d d u u r r e e s s This section provides replacement procedures, for common parts of the fryer.
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Pull the reset button out of the hole in the shroud, and disconnect the wires. 4 4 ) ) Attach the wires to the new reset button, and then install the new reset button 5 5 ) ) into the hole in the shroud. Using a 9/16 in.
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Using a Phillips head screwdriver, remove two screws in the front of the control 2 2 ) ) panel, and then rotate the panel down. Remove if necessary. Place the momentary switch in the on position, and then using a multimeter test 3 3 ) ) across the switch terminals.
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I I N N F F O O : The transformer reduces voltage down to accommodate those components with low voltage. Ensure power is removed from the fryer. 1 1 ) ) Using a Phillips head screwdriver, remove two screws in the front of the control 2 2 ) ) panel, and then rotate the panel down.
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Using a Phillips head screwdriver, remove two screws in the front of the control 2 2 ) ) panel, and then rotate the panel down. Remove if necessary. Remove the wires from the contactor. 3 3 ) ) Using a Phillips head screwdriver, remove the screws securing the contactor. 4 4 ) ) Install the new contactor, reconnect the wires, and then install the control panel.
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Note the locations of the wire connectors on the AIF board. 4 4 ) ) One by one remove the connectors from the old AIF board and plug them in to 5 5 ) ) the new AIF board. Use a Phillips head screwdriver to install the right-front metal shroud, containing 6 6 ) ) the new AIF board.
9 9 . . 1 1 2 2 . . 1 1 D D r r a a i i n n V V a a l l v v e e R R e e m m o o v v a a l l P P r r o o c c e e d d u u r r e e This procedure has two main steps, remove the drain valve assembly from the vat’s drain, and then disassemble the drain valve.
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9 9 . . 1 1 2 2 . . 2 2 D D r r a a i i n n V V a a l l v v e e I I n n s s t t a a l l l l a a t t i i o o n n P P r r o o c c e e d d u u r r e e This procedure has two main steps, assemble the drain valve, and then install the drain valve assembly to the vat’s drain.
Figure 9-2 Valve Stem Stack Tighten the 1/2-20 nut to snug (zero torque) on the drain valve stem, and then 4 4 ) ) add 1/4 to 1/2 half turn with a wrench. Do not overtighten. Install linkage arm, and then lock nut on the drain valve stem. 5 5 ) ) Tighten the lock nut to snug (zero torque) on the drain valve stem, and then add 6 6 ) )
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Test the drain valve operation. 5 5 ) ) Using a Phillips head screwdriver to install the left-side panel. 6 6 ) ) 9 9 . . 1 1 3 3 F F i i l l t t e e r r M M o o t t o o r r R R e e p p l l a a c c e e m m e e n n t t Filter motors can be replaced independent of the filter pump or together as an assembly.
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Note the location of the wire connections, and then compare them to the wiring 2 2 ) ) diagram on the pump motor’s data plate. Ensure the wires are connected according to the application requirement. If not, 3 3 ) ) use the wiring diagram on the motor’s date plate to change the wiring as applicable.
Figure 9-3 Pump Seal Kit Placement 9 9 . . 1 1 3 3 . . 3 3 . . 3 3 I I n n s s t t a a l l l l N N e e w w R R o o l l l l e e r r s s The rollers inside the filter pump that create the oil pressure, wear and require replacement.
Figure 9-4 Pump Rollers 9 9 . . 1 1 3 3 . . 3 3 . . 4 4 I I n n s s t t a a l l l l t t h h e e F F i i l l t t e e r r P P u u m m p p Installing the filter pump to the filter motor is difficult because the internal pump propeller is offset slightly.
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Using an adjustable wrench and Loctite where applicable, connect the inlet and 5 5 ) ) outlet plumbing. See Figure 10-7 Motors and Plumbing Components , page 154 for connection, configuration and orientation. Tighten the four nuts and washers holding the filter pump/motor to the frame. 6 6 ) ) Replace the drain pan, reconnect the power, add oil to the vat, and then run a 7 7 ) )
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U U n n p p l l u u g g t t h h e e f f r r y y e e r r f f r r o o m m t t h h e e p p o o w w e e r r s s o o u u r r c c e e b b e e f f o o r r e e p p e e r r f f o o r r m m i i n n g g t t h h i i s s p p r r o o c c e e d d u u r r e e .
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9 9 . . 1 1 6 6 F F l l e e x x L L i i n n e e R R e e p p l l a a c c e e m m e e n n t t Refer to Figure 10-7 Motors and Plumbing Components , page 154 for location,...
U U n n p p l l u u g g t t h h e e f f r r y y e e r r f f r r o o m m t t h h e e p p o o w w e e r r s s o o u u r r c c e e b b e e f f o o r r e e p p e e r r f f o o r r m m i i n n g g t t h h i i s s p p r r o o c c e e d d u u r r e e .
• Draw a mark (2) on the left and right side of the upper heating element 3 1/8 inches forward of the rear of the heating element. • Draw a mark (3) on the right front side of the upper heating element 4 1/2 inches rear of the connector flange.
High Limit Clip Figure 9-6 High Limit Clip and Clamp Install Place upper heating element (4) on top of the lower heating element (5). See 4 4 ) ) Figure 9-7 Spreader Bar Installation, Right Side , page 126. Position angled spreader (2) and straight spreader (3) over the high limit clips on 5 5 ) ) the front right side of the heating elements.
Upper Heating Element Allen Screw, 10-32 Angled Spreader Lower Heating Element Straight Spreader Figure 9-7 Spreader Bar Installation, Right Side Position one angled spreader (2) and one straight spreader (1) on each mark on 8 8 ) ) the left side of the heating element assembly, see Figure 9-8 Spreader Bar Installation, Left Side , page 127.
Allen Screw, 10-32 Angled Spreader Straight Spreader Figure 9-8 Spreader Bar Installation, Left Side Place four o-rings (3) over the wires onto the four connectors, see Figure 9-9 1 1 0 0 ) ) Heating Element Assembly O-Ring Installation , page 128.
Upper Element Wires, Label Lower Element Wires, Label O-Ring Figure 9-9 Heating Element Assembly O-Ring Installation 9 9 . . 1 1 7 7 . . 4 4 I I n n s s t t a a l l l l t t h h e e E E l l e e m m e e n n t t Position heating element assembly (1) in the vat at an angle with the front end 1 1 ) ) first, see...
Heating Element Assembly Heating Element Wiring Figure 9-10 Positioning Heating Element Assembly Into Fryer Place two washers (2) on the threaded end of each heating element connector 3 3 ) ) (3). See Figure 9-11 Heating Element Assembly Hardware Install , page 130.
Washer Connector Figure 9-11 Heating Element Assembly Hardware Install Apply white Loctite to the threads of the compression nut on the thermocouple 6 6 ) ) probe (1), and then insert thru spreader (3) opening. See Figure 9-12 Thermocouple Installation, Right Side , page 131.
Thermocouple Probe, Upper Spreader, Front Right Thermocouple Probe, Lower Figure 9-12 Thermocouple Installation, Right Side Tighten both Allen screws (2) on the front right spreader assembly (1) securing 9 9 ) ) the spreader to the heating element assembly (3). Apply 32 in. lbs. (3.62 Nm) of torque.
Spreader Assembly, Front Spreader Assembly, Rear Right Right Allen Screw, Front Right Allen Screw, Rear Right Spreader Spreader Heating Element Assembly Figure 9-13 Spreader Bars Installation, Right Side Route heat probe (5) thru front left spreader bar assembly (3). 1 1 2 2 ) ) Position the tip of the heat probe (5) 4 inches from the vat wall (4).
Spreader Assembly, Rear Heat Probe Left Allen Screw, Front Left Heating Element Assembly Spreader Allen Screw, Rear Left Spreader Assembly, Front Spreader Left Front Vat Wall Rear Vat Wall Figure 9-14 Spreader Bars Installation, Left Side Place rear guard element (1) and rear element guard clamp (2) on the rear of 1 1 8 8 ) ) the heating element assembly.
Screw, 10-32 Rear Guard Element Rear Element Guard Clamp Front Guard Element Front Element Guard Clamp Screw, 10-32 Figure 9-15 Element Guard Installation Route wire LL1A from lower heating element, and wire LL3B from upper heating 2 2 2 2 ) ) element, and then connect to terminal T1 on contactor.
Figure 9-16 Element Contactor Wiring 9 9 . . 1 1 7 7 . . 5 5 T T e e s s t t a a n n d d A A s s s s e e m m b b l l e e t t h h e e F F r r y y e e r r Replace the drain pan, reserve oil tank, reconnect the power, add oil to the vat, 1 1 ) ) and then run a filter cycle while checking for leaks.
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Note how and where the old temperature probe protrudes through the front side 3 3 ) ) of the vat. Lower or remove the front control panel as needed for access. 4 4 ) ) Remove front, left or right-side panels as needed for access. 5 5 ) ) Disconnect the temperature probe wire lead, which is located behind the control 6 6 ) )
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Apply white Loctite to the threads of the compression nut on the new 9 9 ) ) thermocouple, and then insert thru opening. See Figure 9-12 Thermocouple Installation, Right Side , page 131. Tighten the thermocouple compression nut by hand to snug (zero torque), and 1 1 0 0 ) ) then add 1/4 to 1/2 half turn with a wrench.
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U U n n p p l l u u g g t t h h e e f f r r y y e e r r f f r r o o m m t t h h e e p p o o w w e e r r s s o o u u r r c c e e b b e e f f o o r r e e p p e e r r f f o o r r m m i i n n g g t t h h i i s s p p r r o o c c e e d d u u r r e e .
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1 1 0 0 . . 2 2 G G e e n n u u i i n n e e P P a a r r t t s s Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in damage to the unit or personal injury.
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1 1 0 0 . . 7 7 R R e e c c o o m m m m e e n n d d e e d d S S p p a a r r e e P P a a r r t t s s F F o o r r D D i i s s t t r r i i b b u u t t o o r r s s Recommended replacement parts are indicated with A or B in the parts lists: - A = Indicates the parts should be stocked on service vans or trucks.
T T a a b b l l e e 1 1 0 0 - - 7 7 M M o o t t o o r r s s a a n n d d P P l l u u m m b b i i n n g g C C o o m m p p o o n n e e n n t t s s Item Part No.
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Item Part No. Description Qty. Stock Type 90960-018 - 3/8 in. x 16 in. flexible conduit . 18107 - 3/8 in. 90° flex conduit connector FP01-239 - 3/8 in. NPT 90° flare elbow 77523-001 - 12 in. long Dormont suction tube 156588 - JIB cover 77523-009...
T T a a b b l l e e 1 1 0 0 - - 9 9 W W i i - - F F i i Item Part No. Description Stock Type 168632 Wi-Fi rear enclosure assembly 162543 Wi-Fi radio 162596 DC power supply...
C C h h a a p p t t e e r r 1 1 1 1 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n a a n n d d C C h h e e c c k k l l i i s s t t A certified technician should inspect the entire fryer once a year.
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Tighten heating element spreader bars and high limit bracket. Inspect both the temperature probe and level probe, verify neither is bent nor damaged. Check the insertion depth of each probe with a gauge – adjust if necessary. Remove the covers on both oil return diverters. Clean and replace O-rings if necessary.
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• Wire cutter • Crimping tool • Adjustable wrench set 8-12” • Open end wrench set (imperial sizes) 1 1 1 1 . . 2 2 R R e e q q u u i i r r e e d d P P a a r r t t s s Ensure you have the following parts prior to performing the annual inspection: •...
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