Henny Penny CFE-415 Operator's Manual
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Henny Penny CFE-415 Operator's Manual

Open fryer (electric)
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OPERATOR'S
M A N U A L
OPEN FRYER (Electric)
MODEL
CFE-415
CFE-427
R E G I S T E R W A R R A N T Y O N L I N E AT W W W. H E N N Y P E N N Y. C O M
Original Instructions
Read instructions before operating the appliance

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Summary of Contents for Henny Penny CFE-415

  • Page 1 OPEN FRYER (Electric) MODEL CFE-415 CFE-427 R E G I S T E R W A R R A N T Y O N L I N E AT W W W. H E N N Y P E N N Y. C O M...

  • Page 3: Table Of Contents

    Model CFE-415, 427 TABLE OF CONTENTS Section Page Section 1. INTRODUCTION ..................... 1 Safety ......................1 Proper Care ....................2 Assistance ...................... 2 Introduction ....................3 Section 2. INSTALLATION ....................... 4 Introduction ....................4 Unpacking...................... 4 Selecting the Fryer Location ................. 5 Leveling the Fryer ..................
  • Page 4 HENNY PENNY ELECTRIC OPEN FRYER Fryer must be installed and used in such a way to prevent water from contacting the shortening. This appliance is not intended to be operated by means of an external timer or a separate remote control system.

  • Page 5: Introduction

    Model CFE-415, 427 SECTION 1: INTRODUCTION The instructions in this manual have been prepared to aid you in learning the proper procedures for your equipment. Where information is of SAFETY particular importance or is safety related, the words NOTICE, CAUTION, or WARNING are used.

  • Page 6: Proper Care

    Equipotential Ground Symbol Waste Electrical and Electronic Equipment (WEEE) Symbol Shock Hazard Symbols Hot Surface Symbols As in all Henny Penny equipment, the unit requires care and 1-2. maintenance. Requirements for maintenance and cleaning are PROPER CARE contained in this manual and must be a regular part of the opera- tion of the unit.

  • Page 7: Introduction

    Model CFE-415, 427 The Henny Penny open fryer is a basic unit of food processing equip- ment designed to cook foods better and easier. The micro computer-based design helps make this possible. This unit is used only in institutional and INTRODUCTION commercial food service operations, and operated by qualified personnel.

  • Page 8: Installation

    Model CFE-415, 427 SECTION 2: INSTALLATION This section provides the installation and unpacking instructions for the Henny Penny fryer. INTRODUCTION Installation of this unit should be performed only by a qualified service technician. Do not puncture the fryer with any objects such as drills or screws as component damage or electrical shock could result.

  • Page 9: Selecting The Fryer Location

    Model CFE-415, 427 Continue to slowly push fryer in the same sideways direction. Make sure the casters are all rolling on the pallet deck board surfaces. Do UNPACKING not allow casters to drop between pallet surface spaces. Ease fryer off (CONT.)

  • Page 10: Ventilation Of Fryer

    Model CFE-415, 427 The fryer should be located with provision for venting into an adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the steam exhaust and frying odors. Special precaution must VENTILATION OF FRYER be taken in designing an exhaust canopy to avoid interference with the operation of the fryer.
  • Page 11 Model CFE-415, 427 An all pole, separate disconnect switch, with proper capacity fuses or breakers must be installed at a convenient location between the fryer and ELECTRICAL the power source, and must be installed according to national and local REQUIREMENTS codes.

  • Page 12: Dimensions

    Model CFE-415, 427 DIMENSIONS CFE-415 Feb. 2016...
  • Page 13 Model CFE-415, 427 DIMENSIONS (CONT.) CFE-427 Feb. 2016...

  • Page 14: Operation

    Model CFE-415, 427 SECTION 3: OPERATION Refer to explanations on the next pages. OPERATING COMPONENTS Figure 3-1 Figure 3-2 Figure 3-3 March 2015...
  • Page 15 Model CFE-415, 427 Refer to Figures 3-1, 3-2 & 3-3 in conjunction with the description of the functions below. OPERATING COMPONENTS (CONT.) Fig. Item Description Function Lights when the control calls for heat and the shortening should start heating Digital Display...
  • Page 16 Model CFE-415, 427 OPERATING COMPONENTS (CONT.) Fig. Item Description Function Menu Card Shows name of food product selected; the menu card strip is located behind the decal Product Select Press to select food products to be cooked, as well as, answering display Button prompts;...
  • Page 17 Model CFE-415, 427 OPERATING COMPONENTS (CONT.) Figure 3-4 Fig. Item Description Function Filter Drain Pan Assy. Oil is drained into this pan and then is pumped through filters to help prolong the use of the oil Quick Disconnect Connection for oil disposal shuttle...

  • Page 18: Clock Set

    Model CFE-415, 427 CLOCK SET Upon initial start-up or PC board replacement, if “CLOCK SET” automatically appears in the display, skip steps 1, 2 and 3. 1. Press and hold for 5 seconds until “LEVEL 2” shows in display. Release , then press twice.
  • Page 19 Model CFE-415, 427 Press . Display shows “CS-6” then “CLOCK MODE”, CLOCK SET along with “1.AM/PM”. (CONT.) “1.AM/PM” is 12 hour time, “2.24-HR” is 24 hour time. Press to change. Press . Display shows “CS-7” then “DAYLIGHT SAV- INGS ADJ”, along with “2.US”.

  • Page 20: Diagnostic Mode And Special Functions

    Model CFE-415, 427 Diagnostic Mode DIAGNOSTIC MODE To view summaries of the fryer and Operator performance, AND SPECIAL FUNCTIONS press then . Press to view the following functions: D1 - Adjust product color for all products (not individually) • D2 - The age of the shortening and life remaining •...
  • Page 21 Model CFE-415, 427 Manual Mode This allows the Operator to quickly program a time and press tem- DIAGNOSTIC MODE perature for nonstandard products that are not on the menu card. AND SPECIAL This is to be a temporary setting and disables most of the advanced FUNCTIONS features of the controls.
  • Page 22 Model CFE-415, 427 Information Mode This mode gathers and stores historic information on the fryer and DIAGNOSTIC MODE AND SPECIAL FUNCTIONS Operator performance. Press at the same time and (CONT.) “*INFO MODE*” shows on display. Press to access the steps and press to view the statistics within each step.

  • Page 23: Filling Or Adding Oil

    Model CFE-415, 427 FILLING OR ADDING OIL The oil level must always be above the heater elements when fryer is heating and at the oil level indicators on the rear of vat. Failure to follow these instructions could result in a fire and/or damage to the fryer.

  • Page 24: Filling Oil Reservoir

    Model CFE-415, 427 During morning start-up procedures when control displays “FILL RESERVE OIL” or when control displays “E-1” and an alarm FILLING OIL RESERVOIR sounds, fill the auto-fill oil reservoir. Pull reservoir forward and open reservoir cover. See Figure 1.

  • Page 25: Basic Operations

    Model CFE-415, 427 Fill the oil reservoir. See Section 3-5. BASIC OPERATIONS Turn the POWER switch to ON. Upon initial start-up “CLOCK SET” may show in display. Set the clock to your time, following prompts on the display, or see Section 3-2 for help. Then display asks if the shortening is “NEW”...
  • Page 26 Model CFE-415, 427 BASIC OPERATIONS (CONT.) Before loading product, make certain is lit, indicating the shortening is at the correct cooking temperature for the type of product being cooked. The actual temperature may vary 20 degrees or more depending shortening age, product weights, product temperature, and other operational variables.

  • Page 27: Auto Top-Off

    Model CFE-415, 427 During normal operation, the control automatically monitors vat oil level. If the control senses oil level is too low, unit automatically pumps oil from JIB (oil reservoir) into vat to keep oil at proper level. AUTO TOP-OFF The JIB (oil reservoir) must be filled at least once a day, preferably in the mornings.

  • Page 28: Care Of Shortening

    Model CFE-415, 427 CARE OF THE FOLLOW THE INSTRUCTIONS BELOW TO AVOID SHORTEN- SHORTENING ING OVERFLOWING THE FRYPOT, WHICH COULD RESULT IN SERIOUS BURNS, PERSONAL INJURY, FIRE, AND/OR PROPERTY DAMAGE. To protect the shortening when the fryer is not in immediate use, the fryer should be turned off.

  • Page 29: Quick Filter

    Model CFE-415, 427 During normal operation after about 5 to 10 cook cycles based on usage, or after 3 hours , the Filter Light illuminates on the front of EXPRESS FILTER the fryer (Figure 1), and “FILTER LOCKOUT”/”YOU *MUST* FILTER NOW”, shows in the display. The control refuses further cook cycles until the vat is filtered.
  • Page 30 Model CFE-415, 427 Then the display shows “IS POT FILLED?” “YES NO”. Make EXPRESS FILTER sure vat is full to least lower fill line or press button to continue (CONT.) filling more, press button. The control returns to normal opera- tion.

  • Page 31: Daily Filtering

    Model CFE-415, 427 This filtering procedure allows for a more thorough cleaning of the vat and should be done once a day. The vat can be filtered during any non- 3-10 frying times. DAILY FILTERING To avoid burns from hot oil, use approved safety equipment including, apron, face shield and gloves before starting filtering procedure.
  • Page 32 Model CFE-415, 427 3-10 DAILY FILTERING Do not use steel wool, other abrasive cleaners or cleaners/ sanitizer (CONT.) containing chlorine, bromine, iodine or ammonia chemicals, as these will deteriorate the stainless steel material and shorten the life of the unit.

  • Page 33: Filter Menu

    Model CFE-415, 427 3-10 button; fryer returns to normal operation. DAILY FILTERING (CONT.) button is pressed, display shows “FILLING”. You can try to fill vat 4 times and then control shows “ADD QUIT”. Press left button and JIB pump runs 60 seconds, filling vat from oil reservoir.

  • Page 34: Discarding Oil From Vat Using Optional Discard Shuttle

    Model CFE-415, 427 Locate disposal shuttle and attach to fryer. Figures 1 & 2. 3-12 DISCARDING OIL FROM Press and hold until display shows“*FILTER MENU*”, VAT USING OPTIONAL along with “1.EXPRESS FILTER?”. OIL SHUTTLE Press ▼ button twice until display shows “3.DISPOSE”. Press button;...
  • Page 35 Model CFE-415, 427 3-12 DISCARDING OIL FROM VAT USING OPTIONAL Use care to prevent burns caused hot surfaces and by splashing of hot oil. OIL SHUTTLE (CONT.) Once oil is no longer pumping from drain pan, press right button. Blue Filter Light flashes and display shows “CLOSE DRAIN”...

  • Page 36: Drain Pan Assembly

    Model CFE-415, 427 1. Slide a filter envelope onto the filter screen so the plug is 3-13 protruding through the hole. DRAIN PAN ASSEMBLY During assembly, be sure to apply oil to all O-rings to lubricate to help prevent tears and loss.

  • Page 37: Clean-Out Mode

    Model CFE-415, 427 3-14 CLEAN-OUT MODE To avoid burns when pouring hot solution, wear gloves and protective gear and take care to avoid splashing. Turn the power switch to OFF. Cover adjoining vats to avoid accidentally contaminating oil with fryer cleaning solution.
  • Page 38 If the cleaning solution in the frypot starts to foam and boil over, imme- diately turn the POWER switch to OFF, or damage to components could result. Using the fryer brush (Henny Penny part number 12105), scrub the inside of the frypot, and around the counter-top of the fryer. Never use steel wool or green scrub pad to scrub the fryer.
  • Page 39 Model CFE-415, 427 After the cleaning mode has completed, turn the POWER switch to 3-14 OFF. Pull-out drain handle and drain the cleaning solution from the CLEAN-OUT MODE frypot and discard. An “E-15” code will appear indicating the drain (CONT.) is open.

  • Page 40: Check/Replace Filter Drain Pan O-Rings

    Model CFE-415, 427 To prevent oil leaking, and to keep filtering process operating properly, the filter drain pan and filter screen o-rings should be inspected for nicks 3-15 and tears at least every 3 months. CHECK / REPLACE FILTER DRAIN PAN O-RINGS...

  • Page 41: Manually Setting New Or Used Shortening

    Model CFE-415, 427 3-16 1. Turn the POWER switch to OFF. MANUALLY SETTING NEW OR USED SHORTENING 2. Press and hold while turning the POWER switch to ON, until “IS OIL NEW OR USED?” shows in the display. 3. Press for new shortening, or for used shortening.

  • Page 42: Info Button Stats

    Model CFE-415, 427 Actual Oil Temperature 3-17 Press and the actual oil temperature shows in the display, for each INFO BUTTON STATS vat. Set-point Temperature Press twice and SP shows in the display, along with the set-point (preset) temperature of each vat.

  • Page 43: Preventive Maintenance Schedule

    Model CFE-415, 427 As in all food service equipment, the Henny Penny open fryer does re- 3-18 quire care and proper maintenance. The table below provides a summary PREVENTIVE of scheduled maintenance procedures to be performed by the operator. MAINTENANCE...

  • Page 44: Information Mode

    Not all Information Mode functions are discussed in this section. To DETAILS ensure proper operation of fryer, please consult Henny Penny Corp. before changing any of these settings. For more information on these functions, contact Technical Support at 1-800-417- 8405, or 1-937-456- 8405 1.
  • Page 45 Model CFE-415, 427 2. P-LOG (power-up log) Press ▼ and “2A. (date & time) *NOW* shows in display. This is the present date and time. INFORMATION MODE DETAILS Press ▼ and the latest power-up is shown, “2B. (date, time,) PWR- (CONT.)
  • Page 46 Model CFE-415, 427 5. RIGHT COOK DATA Press ▼ button to start viewing the cook data. Function Display Example Time of last Cook Cycle started 5A. STARTED 10.25A INFORMATION MODE Product (last product cooked) 5B. PRODUCT -1- DETAILS Ready? (fryer ready before start?) 5C.
  • Page 47 Model CFE-415, 427 7. PREV DAY - SUN INFORMATION MODE Press ▼ to step through the following data. During each step, press to choose the day of the week, of the past 7 days. DETAILS (CONT.) Function Display Example Day this data was recorded for 7A.
  • Page 48 Model CFE-415, 427 8. 7-DAY TOTALS Press ▼ to step through the following data: INFORMATION MODE DETAILS (CONT.) Function Display Example Oldest day in the “previous days” history 8A. SINCE APR-5 Number of days with data included in totals 8B. DAYS CT Number of monitored heat-ups 8C.
  • Page 49 Model CFE-415, 427 9. OIL DATA (current batch; resets by Clean-Out Mode) Press ▼ to step through the following data: INFORMATION MODE DETAILS (CONT.) Function Display Example The day current batch of oil was started 9A. SINCE APR-1 No. of days with data included in totals 9B.
  • Page 50 Model CFE-415, 427 10. PREV OIL DATA (moved here from Oil Data log; Assumes new shortening) Press ▼ to step through the following data: INFORMATION MODE DETAILS Function Display Example (CONT.) The day previous batch of oil was started 10A. BEGAN MAR-9 No.
  • Page 51 Model CFE-415, 427 11. INP A_VHDSF_M INFORMATION MODE This mode displays the status of components and inputs. If the input DETAILS signal is detected, an identifying letter is displayed (see below). If the (CONT.) signal is not detected, “_” is displayed.
  • Page 52 Model CFE-415, 427 12. OUTP B-S-H* This mode displays the status of components and outputs. If the output INFORMATION MODE signal is detected, an identifying letter is displayed (see below), followed DETAILS by an “*”. If the output is off, “_” is displayed.
  • Page 53 Model CFE-415, 427 16. CPU TEMPERATURE INFORMATION MODE This step shows the present PC board temperature. DETAILS (CONT.) Press to continue onto the ANALOG reading. 17. ANALOG <1> 2344 This step displays the present status of any channel of the controller’s a to d converter.

  • Page 54: Troubleshooting

    Model CFE-415, 427 SECTION 5: TROUBLESHOOTING This section provides troubleshooting information in the form of an easy to read table. INTRODUCTION If a problem occurs during the first operation of a new fryer, re- check the installation and operation sections of this manual.

  • Page 55: Warnings And Error Messages

    Model CFE-415, 427 The control monitors procedure problems and system failures with warnings and error codes. The display shows the warning or error WARNINGS AND code, and an alarm sounds. ERROR MESSAGES Pressing cancels most warnings and pressing any control button stops most error code alarms.
  • Page 56 Model CFE-415, 427 In the event of a control system failure, the digital display shows WARNINGS AND an error message. The message codes are shown in the DISPLAY column below. A constant tone is heard when an error code is dis- ERROR MESSAGES played, and to silence this tone, press any button.
  • Page 57 Model CFE-415, 427 WARNINGS AND ERROR MESSAGES (CONT.) DISPLAY CAUSE CORRECTION Wrong or faulty elements or Have electrical supply, wiring, and elements checked wiring problem “E-25” Because of the seriousness of this error code, turn the POWER switch off and back on to cancel...
  • Page 58 Model CFE-415, 427 WARNINGS AND ERROR MESSAGES (CONT.) DISPLAY CAUSE CORRECTION AIF PC board not Press power button to turn vat off, wait 15 seconds, communicating with control PC and turn back on again. If “E-60” persists, have con- board nector between the PCB’s checked;...

  • Page 59: Troubleshooting Guide

    Model CFE-415, 427 TROUBLE SHOOTING GUIDE COOKING SECTION Problem Cause Correction Product color not correct:Too Temperature pro- See Diagnostic Mode D 10; if temperature • • dark (some batches) grammed too hot settings have been changed, have the controls reintialized Breading product too far •...
  • Page 60 Model CFE-415, 427 TROUBLE SHOOTING GUIDE (CONT.) COOKING SECTION (Continued) Problem Cause Correction Too light (all batches) Temperature probe out See Diagnostic Mode D 1 to adjust color of • • of calibration product Slow fryer heat-up/ Check temperature probe calibration; see •...
  • Page 61 Model CFE-415, 427 TROUBLE SHOOTING GUIDE (CONT.) COOKING SECTION (Continued) Problem Cause Correction Dryness of product Moisture loss prior to Use fresh product • • cooking Cover product with plastic wrap, reducing • • Over-cooking the evaporation • product Done alarm ignored for more than 20 seconds •...
  • Page 62 Model CFE-415, 427 TROUBLE SHOOTING GUIDE (CONT.) COOKING SECTION (Continued) Problem Cause Correction Product not done Cook Cycle aborted be- See Diagnostic Mode D 7 to see how many • • fore alarm and “DONE” times the Cook Cycle was stopped before the...
  • Page 63 Model CFE-415, 427 TROUBLE SHOOTING GUIDE (CONT.) POWER SECTION Problem Cause Correction With POWER switch in ON • Open circuit • Check to see if fryer is plugged in position, fryer is completely without power • Check wall circuit breaker or fuse •...
  • Page 64 Model CFE-415, 427 HEATING OF SHORTENING SECTION Problem Cause Correction Shortening will not heat Blown fuse or tripped Reset breaker or replace fuse • • circuit breaker at supply Check cord and plug and check power at • wall receptacle Faulty cord and plug •...

  • Page 65: Diagnostic Mode Details

    Model CFE-415, 427 The Chick-fil-A fryer controllers provide Diagnostic functions that let an Operator review operating and performance data for the fryer. DIAGNOSTIC MODE DETAILS The information provided by Diagnostic Mode can be used to monitor procedural errors, such as, not waiting for the READY light before starting a Cook Cycle, canceling cycles early, etc.
  • Page 66 Model CFE-415, 427 D 1: Color Adjustment This step lets the user make slight adjustments to the product DIAGNOSTIC MODE color. The first step of this item asks “IS PRODUCT DETAILS COLOR OK?” (CONT.) If product color is okay and no change is desired press or ▼...
  • Page 67 Model CFE-415, 427 D 2: Oil Wear Report This section displays information about the age of the present batch of DIAGNOSTIC MODE shortening. DETAILS (CONT.) The first step shows how many days of use this oil has: “D2: THIS OIL IS”...
  • Page 68 Model CFE-415, 427 D 3: Line Voltage Performance Report This section displays information about how good the line voltage supply DIAGNOSTIC MODE has been for the present day and for the present batch of oil. DETAILS (CONT.) The controller continually monitors the line voltage supplied to the fryer (when the fryer is on).
  • Page 69 Model CFE-415, 427 If one or more low voltage warnings have been detected before today, the following sequence is displayed: DIAGNOSTIC MODE DETAILS “D3: BEFORE TODAY” (CONT.) “D3: 27 LOW VOLT” “D3: WARNINGS” “D3: ON THIS OIL” (Press ▼) “D3: MIN VOLTAGE”...
  • Page 70 Model CFE-415, 427 If the fryer has witnessed two or more low voltage warnings today, the following report is displayed: DIAGNOSTIC MODE DETAILS “D4: CAN’T TEST” (CONT.) “D4: HEAT CAPACITY” “D4: DUE TO” “D4: VOLTAGE” “D4: PROBLEMS” Otherwise, if the assessed heat capacity rating is presently “good” and at...
  • Page 71 Model CFE-415, 427 Otherwise, the heating coils are presumed to be good and the following messages appear: DIAGNOSTIC MODE DETAILS “D4: HEATER COILS” (CONT.) “D4: APPEAR OK” (Press ▼) “D4: CHECK” “D4: CONTACTORS,” “D4: CONNECTIONS,” “D4: AND WIRING” D 5: Cook Times (Slow Cooks) Report This summarizes the “slow cooking”...
  • Page 72 Model CFE-415, 427 Otherwise, if one or more cook products have generated a “slow cook” warning more than 5% of the time, but four or more low voltage or slow DIAGNOSTIC MODE heat-up warnings (any combination) have been generated today, then the...
  • Page 73 Model CFE-415, 427 “D5: POSSIBLE” “D5: OVERSIZED” DIAGNOSTIC MODE “D5: OR FROZEN” DETAILS “D5: BATCH OF” (CONT.) “D5: “NUG-STRP” Product Name ) “D5: DETECTED” “D5: 3 TIMES” “D5: TODAY” (Press ▼) “D5: POSSIBLE” “D5: OVERSIZED” “D5: BATCH OF” “D5: “FRIES”...
  • Page 74 Model CFE-415, 427 “D6: BEFORE TODAY,” DIAGNOSTIC MODE “D6: COOKED” DETAILS “D6: BEFORE READY” (CONT.) “D6: 8 TIMES” “D6: ON THIS OIL” (Press ▼) Finally, the controller identifies how many times the not ready warning was generated for the previous batch of shortening: “D6: LAST OIL,”...
  • Page 75 Model CFE-415, 427 The number of Stopped Too Soon Cycles for this batch of shortening is reported next. Note that this value does not yet DIAGNOSTIC MODE include the Cook Cycles from today. DETAILS (CONT.) “D7: BEFORE TODAY “ “D7: 3% OF LOADS”...
  • Page 76 Model CFE-415, 427 The number of Beeped ‘DONE’ Too Long Cycles for this batch of short- DIAGNOSTIC MODE ening is reported next. Note that this value does not yet include the cook DETAILS cycles from today. (CONT.) “D8: BEFORE TODAY “...
  • Page 77 Model CFE-415, 427 Loading Report for Today If no products have a “failed to detect” rate of more than 5%, the control- DIAGNOSTIC MODE ler shows: DETAILS (CONT.) “D9: LOADING” “D9: LOOKS OK” “D9: TODAY” Otherwise, for each product that has more than 5% of loads in which...
  • Page 78 Model CFE-415, 427 Loading Report for Previous Batch of Shortening DIAGNOSTIC MODE If no products have a “failed to detect” rate of more than 5%, the control- DETAILS ler shows: (CONT.) “D9: LOADING” “D9: LOOKED OK” “D9: PREVIOUS OIL” Otherwise, for each product that has more than 5% of loads in which...
  • Page 79 Model CFE-415, 427 If any of the product settings do not match original values, the following message is displayed (with one or more of the product numbers blink- DIAGNOSTIC MODE ing): DETAILS (CONT.) “10: PROD’S 123456” “10: DO NOT MATCH”...
  • Page 80 Model CFE-415, 427 The final item in section 10 identifies if any changes have been made to the heat control settings. These settings affect the fryer’s heating algo- DIAGNOSTIC MODE rithms, and include the PC factors, rate-of-rise compensations, and heat DETAILS pulse cycle time, etc.
  • Page 82 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 1-937-456-8400 1-937-456-8402 Fax Toll free in USA 1-800-417-8417 1-800-417-8434 Fax *FM05-168-B* www.hennypenny.com Henny Penny Corp., Eaton, Ohio 45320, Revised 3-3-2016...

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