Page 1 ® ® Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide 302-002-099 REV. 02...
Page 2 MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. USE, COPYING, AND DISTRIBUTION OF ANY DELL SOFTWARE DESCRIBED IN THIS PUBLICATION REQUIRES AN APPLICABLE SOFTWARE LICENSE. Dell, EMC, and other trademarks are trademarks of Dell Inc. or its subsidiaries. Other trademarks may be the property of their respective owners. Published in the USA.
Page 3: Table Of Contents
Shelf rail installation in non-EMC racks......... 62 Removing the universal rails............... 74 Chapter 3 Removing and Replacing FRUs Common procedures ..................76 Avoiding electrostatic discharge (ESD) damage ......76 Emergency procedures (without an ESD kit).........76 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 4 DS60 cable management assembly (CMA) bezel........129 Removing the CMA front bezel............ 129 Installing the CMA front bezel............130 DS60 cable management assembly (CMA) replacement......130 Removing the 1U cable tray............130 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 5 Removing the front bezel................179 Pulling the shelf chassis out..............180 Add new disks.................... 181 Close the shelf chassis................182 Verify and configure the new storage............182 Installing the front bezel................185 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 6 CONTENTS EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 7: Figures
Cable positioning in cable chains................56 1-Inch graduation label....................56 Attaching cable chains to tray..................57 Installing the chassis bracket into the shelf..............57 Installing the chassis bracket..................58 Installing the bezel......................58 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 8 Installing a disk......................126 Removing the front bezel ..................129 Remove the bezel......................129 Installing the bezel....................130 Remove the bezel......................130 Remove chassis bracket from chassis................131 Remove the chassis bracket..................131 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 9 Spring Clips - push up to release tray................ 174 Opening the cable chain lids..................174 Cable positioning in cable chains................174 1-Inch graduation label....................175 Attaching cable chains to tray................... 175 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 10 Installing the chassis bracket..................176 Installing the bezel.....................176 Opening the console....................179 Removing the front bezel ..................180 Pulling the Chassis Out (Two shoulder Screw Configuration)........181 Installing a disk......................182 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 11: Tables
Hardware acclimation times (systems and components)..........77 Standard touch point colors..................79 Status lights....................... 87 Truss Head Screws ....................123 Pins for non-EMC racks.................... 152 Truss Head Screws ....................162 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 12 TABLES EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 13: Preface
Purpose This guide describes the steps to install and configure an EMC Data Domain DS60 Expansion Shelf. Audience This guide is for trained service personnel who are authorized to install and repair Data Domain systems and end-users who are using this product.
Page 14 Your comments Your suggestions will help us continue to improve the accuracy, organization, and overall quality of the user publications. Send your opinions of this document to DPAD.Doc.Feedback@emc.com. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 15: Revision History
Revision history Table 1 Document revision history Revi Date Document Software Description sion part version number/ Revision number January 302-002-099 Added FRU procedures for the 2017 REV 02 CMA, the shelf and CMA bezels, and shelf and CMA rail kits. Added the disk pack upgrade procedure.
Page 16 Revision history EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 17: Technical Specifications
CHAPTER 1 Technical Specifications Disk drive type....................18 Network cabling....................18 System operating limits..................18 Shipping and storage requirements..............19 Dimensions and weight..................19 Technical Specifications...
Page 18: Disk Drive Type
Technical Specifications Disk drive type Serial Attached SCSI (SAS) are 12-volt, and support the SAS interface. Firmware and drive carriers are unique to EMC. Refer to EMC Online Support for a listing of the supported drives. Network cabling Only 3M, 4M and 5M are used with Data Domain shelves.
Page 19: Shipping And Storage Requirements
Technical Specifications Shipping and storage requirements NOTICE Systems and components must not experience changes in temperature and humidity that are likely to cause condensation to form on or in that system or component. Do not exceed the shipping and storage temperature gradient of 45°F/hr (25°C/hr). Table 3 Shipping and storage requirements Requirement Description...
Page 20 Technical Specifications EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 21: Shelf Installation And Removal
CHAPTER 2 Shelf Installation and Removal Shelf installation....................22 Shelf removal..................... 35 1U cable management tray installation (underneath)......... 52 1U cable tray removal..................59 Non-EMC rack installation................. 62 Removing the universal rails................74 Shelf Installation and Removal...
Page 22: Shelf Installation
3. The rails are shipped with M5 adaptors which are designed to fit into the NEMA channels of an EMC rack. If the rails are being installed in an EMC rack. Proceed to step 3. If the rails are being installed in a non-EMC rack, proceed as follows: a.
Page 23: Rail Installation
Shelf Installation and Removal Figure 1 Rail installation a. Align the right rail with the lower U of the allotted 4U space. Note Each of the rail alignment pins must be located in the middle holes of the bottom two U spaces of the 4U space. Installing rails...
Page 24: Installing The Right Rail To The Rear Channel
Pull the rail forward, with the adaptors aligned with the middle holes of the bottom two U spaces of the 4U space. An audible click indicates that the connection is secure. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 25: Working With The Portable Lift
If the rails are being installed in an EMC rack or a rack that does not have threaded holes, insert a single M5 screw into the larger of the two screw holes.
Page 26: Reconfiguring The Lift With Voyager Kit
1. Unpack the Voyager kit. 2. Use the instructions to provided within the kit to reconfigure the lift. Figure 4 Reconfiguring the portable lift with the Voyager conversion kit CL5422 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 27: Adjusting The Arms For A Frontal Lift
Shelf Installation and Removal Adjusting the arms for a frontal lift If you plan to use the mechanical lift directly in front of the cabinet, adjust the lift arm/tray width to just under 17 inches apart to ensure that the arms will stay under the chassis.
Page 28 Two people to hold the chassis in place at the correct height, and one person to align and manage the slides. 3. Manually slide the inner rail over the chassis rail 2-3 inches to line them up. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 29: Sliding The Shelf Chassis Into The Rails
Shelf Installation and Removal Figure 6 Sliding the shelf chassis into the rails CL5431 Note You may need to release sagging tension on the shelf by pulling the lift arms and tray up slightly. 4. Unlock the casters by lifting up on the locking tabs and carefully slide the shelf into the cabinet as far as the lift will allow.
Page 30: Locking The Casters
9. If the shelf was de-populated prior to installation, re-populate the shelf as follows: a. Re-install the disk drives in the exact location from which they were removed. b. Re-install the Fan modules. c. Slide the shelf into the cabinet. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 31: Inserting And Securing The Top Cover And Chassis
Shelf Installation and Removal d. From the rear of the cabinet, re-install the power supplies and the LCCs into the shelf. Inserting and securing the top cover and chassis How the chassis is inserted and secured into the cabinet depends upon which configuration of securing mechanism is installed on the shelf.
Page 32: Removing Semi-Captive Screws
Figure 11 Inserting and Securing the Chassis to the Cabinet (Shoulder Screw Configuration) a. If the shelf is being installed in a non-EMC rack, proceed to substep b. If the shelf is being installed in an EMC rack, use the orange enclosure latch handles to push the shelf completely into the cabinet.
Page 33: Installing Ears To Rack Using Truss Head Screws
Secure the top cover to the rack as follows: a. If the shelf is being installed into an EMC rack, secure the top cover to the rack using M5 truss head screws from the kit. Tighten the screws until they are finger tight.
Page 34: Installing Top Cover Using Truss Head Screws
For an EMC rack, align the semi-captive screws with the mounting hole in the cabinet and thread the screw into the mounting hole. 5. If a non-EMC rack is being used that is not compatible with the semi-captive screw, remove the semi-captive screw by pulling the screw assembly out the side of the top cover.
Page 35: Shelf Removal
Links to training material. The Lift Tool Training Video and Demo on Lift tool using the Voyager assembly (Voyager is the name given to a Disk enclosure used on many of EMC's product range), are also linked on this page.
Page 36: Removing The Front Bezel
You must remove the front bezel to gain access to the internal components. The bezel is required for EMI compliance when the shelf is powered up. Remove it only to replace or add an internal component. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 37: Pulling The Shelf Chassis Out
Shelf Installation and Removal Procedure 1. If the bezel has a lock, insert the key that shipped with your shelf into the lock, and turn the key to unlock the bezel. 2. Press the two latch buttons on the bezel surface to release the bezel from the cabinet.
Page 38: Removing A Shelf From The Cabinet
Links to training material. The Lift Tool Training Video and Demo on Lift tool using the Voyager assembly (Voyager is the name given to a Disk enclosure used on many of EMC's product range), are also linked on this page.
Page 39: Example Of Adjusting The Lift Arm/Tray To Just Under 17-Inches
Shelf Installation and Removal Note If you plan to use the mechanical lift directly in front of the cabinet, adjust the lift arm/tray width to just under 17 inches apart to ensure that the arms will stay under the chassis. The following figure shows an example of adjusting the lift arm/tray to just under 17 inches.
Page 40: Releasing Chassis From The Rails
6. Unscrew the shoulder-screws until they are free from the cabinet. Using the orange latch handles, slowly pull the shelf completely out the cabinet. Refer to the following figure. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 41: Pulling The Chassis Out (Two Shoulder Screw Configuration)
Shelf Installation and Removal Figure 22 Pulling the chassis out (two shoulder screw configuration) CAUTION Do not attempt to remove a populated shelf without a mechanical lift. If the shelf that you are removing is 28U (49 inches) or more above floor level, you need to use the conversion and support table kits from Alum-A- Lift as described in Step 2.
Page 42: Locking The Casters
9. With the shelf extended from the rack on the rails, lock the rails in the extended position. Pull the shelf from the rails and onto the lift. Secure the shelf to the portable lift using the securing straps as follows: EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 43: Removing A Shelf From Rails More Than 49" Above The Floor
Shelf Installation and Removal Figure 25 Removing a shelf from rails more than 49" above the floor CL5431 a. Place the securing strap around the lift and the shelf. b. Insert the free end of the securing strap into the slot on the ratchet mechanism.
Page 44: Using The Lift On A Shelf More Than 49" Above The Floor
"Voyager" conversion kit and a support table with the lower mast configuration. Procedure 1. If necessary, orient the arm to the high-lift position as follows: EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 45: Adjusting The Arm For A High Rail Position
Shelf Installation and Removal Figure 28 Adjusting the arm for a high rail position CL5422 a. Remove the bottom ball lock pin first, by pressing the plunger on the pin and pulling the pin out. It may be necessary to wiggle the pin with the plunger pressed to free it from its mounting hole.
Page 46: Locking The Casters
Figure 30 Removing a Shelf from rails more than 49" above the floor CL5431 a. Place the securing strap around the lift and the shelf. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 47: Unlocking The Casters
Shelf Installation and Removal b. Insert the free end of the securing strap into the slot on the ratchet mechanism. Pull the ratchet handle down to tighten the securing strap around the lift and the shelf. Figure 31 Tightening the straps CL5429 c.
Page 48: Using The Lift On A Shelf 49" Or Less Above The Floor
Using the Lift on a shelf 49" or less above the floor You may need to adjust the lift arm position depending on the height of the shelf rails within the rack or cabinet. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 49: Adjusting The Arm For A Low Rail Position
Shelf Installation and Removal Procedure 1. Orient the arm to the low rail position as follows: a. Remove the bottom ball lock pin first, by pressing the plunger on the pin and pulling the pin out. It may be necessary to wiggle the pin with the plunger pressed to free it from its mounting hole.
Page 50: Locking The Casters
Insert the free end of the securing strap into the slot on the ratchet mechanism. Pull the ratchet handle down to tighten the securing strap around the lift and the shelf. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 51: Tightening The Straps
Shelf Installation and Removal Figure 38 Tightening the straps CL5429 c. Make sure the shelf is securely strapped to the lift before moving. Lower the lift to its lowest point of travel. This allows the shelf to be moved with minimal danger of tipping over. 8.
Page 52: Cable Management Tray Installation (Underneath)
This section describes how to install the 1U cable management tray. Racks and rails You can secure the 1U cable tray to EMC and non-EMC racks with a sliding rail system. The rail kits are included in the cable tray packaging and are compatible with racks...
Page 53: Installing The 1U Cable Management Tray
The following procedure describes the installation of the 1U Cable Management Tray into a standard EMC rack. If a non-EMC rack is being used, use the additional hardware that comes with the 1U Cable Management Arm to install the rails as necessary.
Page 54: Installing/Securing Rails - Front
If a torque screwdriver is available, torque the screws to 12-16 inch-pounds. Repeat for the other rail. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 55: Installing Tray
Shelf Installation and Removal Figure 44 Installing tray 3. Orient the tray so that the UP arrow is pointed in the correct direction and so that the end of the tray labeled FRONT is to the front of the rack. Slide the tray into the rails until it locks into place (audible click).
Page 56: Cable Positioning In Cable Chains
6. Align the lids of the Cable Chains so the lids are facing up and the hinges are all facing each other. Arrange the two cable chains so that they form a "U" shape. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 57: Attaching Cable Chains To Tray
Shelf Installation and Removal Figure 49 Attaching cable chains to tray 7. Attach the Cable Chains to the tray, by attaching the clips onto the tabs on the rear of the tray. Figure 50 Installing the chassis bracket into the shelf CL5500 8.
Page 58: Installing The Chassis Bracket
11. Refer to the application guide and connect the cables as required. Dress the cable runs with proper cable strain reliefs when routing to the rack. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 59: Disconnecting Cables For An Shelf Installed With The 1U Cable Management Tray
Shelf Installation and Removal Disconnecting cables for an shelf installed with the 1U cable management tray When servicing an shelf installed with the 1U cable management tray, cables may need to be disconnected to perform servicing procedures. Follow this procedure when disconnecting cables on an shelf installed with the 1U cable management tray Procedure 1.
Page 60: Remove Chassis Bracket From Chassis
4. Press the tabs and unclip the cable chains from the chassis bracket. Figure 55 Remove the chassis bracket CL5548 5. Remove the chassis bracket. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 61: Unclip The Cable Chains From The Tray
Shelf Installation and Removal Figure 56 Unclip the cable chains from the tray CL5500 6. Press the tabs and unclip the cable chains from the tray. 7. Unclip the cable chain baskets and remove the cables from the cable chains. Remove the cable chains.
Page 62: Non-Emc Rack Installation
Non-EMC rack installation Follow these best practice guidelines to ensure a more orderly installation: Non-EMC racks may have PDUs which face into the rack. This may cause interference between the shelf and/or rear CMAs (if used). Carefully plan and route cables to minimize any interference. It may be necessary to use a different type of PDU that is mounted in the main rack area.
Page 63: Screw And Nut Placements
Socket or Wrench (Pliers or Vise-grips may also be 10 mm used) Procedure 1. To change the length of the rail to 18-22" (shortest setting) do the following: Figure 59 Screw and nut placements CL5496 Shelf rail installation in non-EMC racks...
Page 64 Using a screwdriver and a nut driver (pliers or vise-grips will work as well), remove the forward-most screw and nut. d. Slide the length adjustment bracket to the rear of the rail until it stops. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 65 If the inner mechanism is locked, depress the leaf spring to free it. f. Adjust the hardware to make sure the mounting holes are aligned with the mounting slots. g. Secure the length adjustment bracket in place using both screws and nuts that were removed earlier. Shelf rail installation in non-EMC racks...
Page 66: Pins For Non-Emc Racks
They are shipped with 6.8mm adaptors that will fit into any EMC rack. To install the universal rails into a non-EMC rack, the 6.8mm adaptors must be removed, then replaced with rail pins that will fit the hole-types in the rack being used.
Page 67: List Of Parts Used In Illustration, Shelf Rail Installation
Description Part number shelf rail location in 4U space Universal Rail Pins (see previous table for Part of PN 106-569-300 and 106-529-209 details) shelf rails (2 each/kit) for each node PN 106-569-300 and 106-529-209 Shelf rail installation in non-EMC racks...
Page 68: Rail Installation
1. The rails are shipped with 6.8mm adaptors which are designed to fit into the NEMA channels of an EMC rack. To install the rails in a non-EMC rack, the 6.8mm adaptors must be removed and replaced with appropriate hardware from...
Page 69 U spaces of the 4U space. An audible click indicates that the connection is secure. 5. Install the left rail by mirroring the previous steps. 6. Remove the shipping tape attached to the node rails. Rear Tape Front Shelf rail installation in non-EMC racks...
Page 70: Securing A Rail With A Single Screw
Image # Description Part number Node rail location in 4U space Node rail square alignment Part of PN 100-569-209 pins M5 or M4 securing screws PN 106-002-452 or 036-028-018 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 71: Location Of Securing Screws And Alignment Pins
Shelf Installation and Removal Figure 65 Location of securing screws and alignment pins 4U space Front view CL5552 Shelf rail installation in non-EMC racks...
Page 72: List Of Parts Used In Nutbar Installation Illustration
051-000-356) Rail location in the 4U space Rail bracket alignment pins Nutbar alignment pins Part of PN 051-000-357 and PN 051-000-356 Nutbar M5 securing screws, black PN 036-709-013 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 73: Nutbar Installation (Left Nutbar Shown)
2. Secure the nutbar with two M5 securing screws, one above the top alignment pin and one below the lower alignment pin. 3. Repeat the previous steps for the right nutbar (051-000-356). Shelf rail installation in non-EMC racks...
Page 74: Removing The Universal Rails
Shelf Installation and Removal Removing the universal rails This procedure describes how to remove the universal rails from an EMC or non-EMC rack. This procedure assumes the shelf that was installed in the rails has been removed. Figure 67 Removing the universal rails...
Page 75: Removing And Replacing Frus
CHAPTER 3 Removing and Replacing FRUs Common procedures ..................76 Power supply replacement................. 80 replacement....................83 Disk replacement....................86 replacement....................94 Chassis removal....................99 DS60 bezel replacement...................128 DS60 cable management assembly (CMA) bezel..........129 DS60 cable management assembly (CMA) replacement........130 DS60 rail replacement..................137 DS60 cable management assembly (CMA) rail...
Page 76: Common Procedures
In an emergency when an ESD kit is not available, use the following procedures to reduce the possibility of an electrostatic discharge by ensuring that your body and the subassembly are at the same electrostatic potential. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 77: Hardware Acclimation Times
Removing and Replacing FRUs NOTICE These procedures are not a substitute for the use of an ESD kit. Follow them only in the event of an emergency. Before touching any unit, touch a bare (unpainted) metal surface of the cabinet/ rack or enclosure.
Page 78: Removing, Installing, Or Storing Replaceable Units
Replaceable units must acclimate to the operating environment before applying power. This requires the unpackaged component to reside in the operating EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 79: Unpacking A Part
Removing and Replacing FRUs environment for up to 16 hours in order to thermally stabilize and prevent condensation. Refer to Hardware acclimation times on page 77 to ensure the replaceable unit has thermally stabilized to the operating environment. NOTICE Your storage system is designed to be powered on continuously. Most components are hot swappable;...
Page 80: Power Supply Replacement
Power module A pack 4 Power module B pack 1 FAILED Power module B pack 2 FAILED Power module B pack 3 FAILED Power module B pack 4 FAILED --------- --------------------- ------ EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 81: Removing A Power Supply Unit
Removing and Replacing FRUs Removing a power supply unit There are two power supply units (PSU) located at the rear of the chassis. The following procedure can be used to remove either one of them. Before you begin Attach an ESD wristband to your wrist and the enclosure with the PSU you are removing.
Page 82: Verify The Power Supplies
-------------- ------------ ------- ----- 2. Enter the enclosure show powersupply command and specify a specific power module. The output for power supply module 11 should be similar to the following example: EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 83: Complete The Procedure
Complete the procedure Procedure 1. Return the failed or replaced part(s) to EMC Data Domain. Reuse the packaging from the new part(s) and use the included prepaid waybill for shipping. Reference the RMA number on the outside of the package.
Page 84: Removing An Lcc
LCCs accessible form the rear of the chassis. This procedure can be used to replace either assembly. Before you begin Attach an ESD wristband to your wrist and the shelf with the LCC you are removing. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 85: Verify The
Removing and Replacing FRUs Procedure 1. Refer to the previous figure. Push the LCC straight into the chassis until it is seated in the chassis. 2. Fully seat the LCC in the chassis by turning the torque-limiting screw handle clockwise until a single click is heard. Turning the torque-limiting screw draws the LCC into the chassis and fully seats it into the chassis.
Page 86: Complete The Procedure
Complete the procedure Procedure 1. Return the failed or replaced part(s) to EMC Data Domain. Reuse the packaging from the new part(s) and use the included prepaid waybill for shipping. Reference the RMA number on the outside of the package.
Page 87: Status Lights
Removing and Replacing FRUs Note The individual disk LEDs are only visible when the disk enclosure is opened to verify the disks inside. Table 17 Status lights Light Quantity Color Meaning Disk enclosure power Blue Power to enclosure is Disk enclosure fault Amber On when any fault condition exists;...
Page 88 The disk beacon output. Pull the shelf out of the rack to check for the HDD LED blinking to identify the faulty disk drive. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 89: Opening The Console
Removing and Replacing FRUs Opening the console The console is a protruding plastic banner on the front of the cabinet with a stripe of blue or green light and the product badge. If the console is covering the front of the shelf to which you need access, open the console using the steps that follow.
Page 90: Pulling The Shelf Chassis Out
1. Unscrew the attaching screws from the NEMA channel. 2. Unscrew the shoulder-screws until they are free from the cabinet. Using the orange shelf latch handles, pull the slowly pull shelf completely out the cabinet. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 91: Removing A Disk Drive
Removing and Replacing FRUs Figure 70 Pulling the Chassis Out (Two shoulder Screw Configuration) Removing a disk drive This procedure describes how to remove a disk drive from the chassis. A faulted disk has an amber fault LED on its carrier. However, the amber fault LED may not always be illuminated if a drive fails.
Page 92: Installing A Disk
Disk drives must be placed into the exact same location from which they were removed. CAUTION A disk drive must be replaced within 10 minutes after the shelf is slid out of the cabinet. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 93: Verify The Operation Of The New Disk Drive
Removing and Replacing FRUs Note Disks can be removed and replaced with the power applied to the shelf. Procedure 1. Attach and ESD wristband to your wrist and the shelf in which you are installing the disk CAUTION Do not drop the disk drive into the slot. Dropping the disk drive may damage the disk drive and the drive interface backplane, which requires a full chassis replacement.
Page 94: Installing The Front Bezel
Complete the procedure Procedure 1. Return the failed or replaced part(s) to EMC Data Domain. Reuse the packaging from the new part(s) and use the included prepaid waybill for shipping. Reference the RMA number on the outside of the package.
Page 95: Removing The Front Bezel
Removing and Replacing FRUs 3. Enter the alerts show current or alerts show current-detailed command which displays messages indicating fan failure. A sample output is shown. # alerts show current Post Time Severity Class Object Message ---------------------- -------- --------- ----------- ----------- p0-90 Tue June 2 1:40:07 2015 CRITICAL HWFailure Encl=11:Fan Id=2 EVT-ENV-00004: Cooling module fan 2...
Page 96: Pulling The Shelf Chassis Out
Figure 74 Pulling the Chassis Out (Two shoulder Screw Configuration) Removing a fan module Before you begin Attach an ESD wristband to your wrist and the shelf with the fan module. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 97: Installing A Fan
Removing and Replacing FRUs Note The shelf must have at least two fan modules installed while the shelf is powered up; do not remove more than one fan module while AC power is on. There is a five minute limit to replace a fan before the system may start shutting down the disk drives. Do not remove a faulted fan unless a replacement is on hand and available to be installed within five minutes.
Page 98: Verify The Fans
2. Enter the alerts show current command and confirm that the system has cleared the alert for the failed fan. It may take one to two minutes after the fan replacement before the system clears the alert. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 99: Installing The Front Bezel
Complete the procedure Procedure 1. Return the failed or replaced part(s) to EMC Data Domain. Reuse the packaging from the new part(s) and use the included prepaid waybill for shipping. Reference the RMA number on the outside of the package.
Page 100: Reconfiguring The Lift With Voyager Kit
Links to training material. The Lift Tool Training Video and Demo on Lift tool using the Voyager assembly (Voyager is the name given to a Disk enclosure used on many of EMC's product range), are also linked on this page.
Page 101: Adjusting The Arms For A Frontal Lift
Removing and Replacing FRUs Figure 75 Reconfiguring the portable lift with the Voyager conversion kit CL5422 Adjusting the arms for a frontal lift If you plan to use the mechanical lift directly in front of the cabinet, adjust the lift arm/tray width to just under 17 inches apart to ensure that the arms will stay under the chassis.
Page 102: Removing A Power Supply Unit
Attach an ESD wristband to your wrist and the enclosure with the PSU you are removing. Procedure 1. If the shelf is installed with rear cable management arms (CMAs), open the CMAs. 2. Disconnect the power cables from the PSU. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 103: Removing An Lcc
Removing and Replacing FRUs 3. Refer to the previous figure. Release the PSU by turning the torque-limiting screw handle counter-clockwise. Unscrewing the torque-limiting screw unseats the PSU and draws it from the chassis. 4. Pull the PSU straight out from the chassis and place it on a clean, static-free surface.
Page 104: Opening The Console
2. Press the two latch buttons on the bezel surface to release the bezel from the cabinet. 3. Pull the bezel off the cabinet and put it on a clean, static-free surface. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 105: Removing A Disk Drive
Removing and Replacing FRUs Figure 78 Removing the front bezel CL4667 Removing a disk drive This procedure describes how to remove a disk drive from the chassis. A faulted disk has an amber fault LED on its carrier. However, the amber fault LED may not always be illuminated if a drive fails.
Page 106: Removing A Fan Module
Do not remove a faulted fan unless a replacement is on hand and available to be installed within five minutes. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 107: Removing A Shelf From The Cabinet
Links to training material. The Lift Tool Training Video and Demo on Lift tool using the Voyager assembly (Voyager is the name given to a Disk enclosure used on many of EMC's product range), are also linked on this page.
Page 108: Example Of Adjusting The Lift Arm/Tray To Just Under 17-Inches
49 inches you must use the single (lower) mast configuration with the conversion kit and a support table, available from the lift provider. This kit is rated for 225 pounds. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 109: Releasing Chassis From The Rails
Removing and Replacing FRUs CAUTION The populated shelf can weigh 225 pounds. DO NOT ATTEMPT to lift or move it without a lift. 3. Disconnect all cables from the rear of the shelf. Label each cable so they can be re-connected correctly.
Page 110: Pulling The Chassis Out (Two Shoulder Screw Configuration)
Lift as described in Step 2. Note Instructions for the Alum-A-Lift and the conversion kit are included in the lift kit. Figure 84 Reconfiguring the Alum-A-Lift with the conversion kit EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 111: Locking The Casters
Removing and Replacing FRUs 7. To lessen the front-of-cabinet clearance required from a minimum of 60 inches to slightly more than 50 inches, position the lift on the side of the shelf rather than directly in front of the shelf if possible. Aligning the lift perpendicular to the shelf also reduces the possibility of the shelf sliding off the lift, and negates the need to reduce the arm/tray width below 18 inches.
Page 112: Removing A Shelf From Rails More Than 49" Above The Floor
Insert the free end of the securing strap into the slot on the ratchet mechanism. Pull the ratchet handle down to tighten the securing strap around the lift and the shelf. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 113: Chassis Replacement
Removing and Replacing FRUs Figure 87 Tightening the straps CL5429 c. Make sure the shelf is securely strapped to the lift before moving. Once the shelf is supported by the arm, lower the arm to the lowest point that still permits travel.
Page 114 Links to training material. The Lift Tool Training Video and Demo on Lift tool using the Voyager assembly (Voyager is the name given to a Disk enclosure used on many of EMC's product range), are also linked on this page.
Page 115: Reconfiguring The Portable Lift With The Voyager Conversion Kit
Removing and Replacing FRUs Figure 89 Reconfiguring the portable lift with the Voyager conversion kit CL5422 Adjusting the arms for a frontal lift If you plan to use the mechanical lift directly in front of the cabinet, adjust the lift arm/tray width to just under 17 inches apart to ensure that the arms will stay under the chassis.
Page 116: Adjusting The Lift Arm Bar To Just Under 17 Inches
Attempting to install a populated shelf without a lift could damage the equipment and cause injury to personnel CAUTION You should only install a shelf into a cabinet if the cabinet is equipped with anti- tip features. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 117 Removing and Replacing FRUs Note The following procedure shows an installation using the Alum-a-Lift portable lift. If another lift is being used, follow the manufacturer's instructions for that lift as applicable. Note A populated shelf requires two people and a lift to install. A de-populated chasses requires three people to install.
Page 118: Sliding The Shelf Chassis Into The Rails
4. Unlock the casters by lifting up on the locking tabs and carefully slide the shelf into the cabinet as far as the lift will allow. Figure 92 Unlocking the casters CL5424 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 119: Removing The Straps
Removing and Replacing FRUs 5. Release the lift casters 6. Lock all four casters by pressing down on the locking tab so the lift will not roll as the shelf is pushed into the cabinet. Figure 93 Locking the casters CL5423 7.
Page 120: Inserting And Securing The Chassis To The Cabinet
These screws secure the chassis cover and prevent the cover from coming out of the cabinet during service. 2. If your shelf has the two-shoulder screw configuration, proceed as follows: EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 121: Removing Semi-Captive Screws
Figure 96 Inserting and Securing the Chassis to the Cabinet (Shoulder Screw Configuration) a. If the shelf is being installed in a non-EMC rack, proceed to substep b. If the shelf is being installed in an EMC rack, use the orange enclosure latch handles to push the shelf completely into the cabinet.
Page 122: Installing Ears To Rack Using Truss Head Screws
Secure the top cover to the rack as follows: a. If the shelf is being installed into an EMC rack, secure the top cover to the rack using M5 truss head screws from the kit. Tighten the screws until they are finger tight.
Page 123: Installing Top Cover Using Truss Head Screws
For an EMC rack, align the semi-captive screws with the mounting hole in the cabinet and thread the screw into the mounting hole. 5. If a non-EMC rack is being used that is not compatible with the semi-captive screw, remove the semi-captive screw by pulling the screw assembly out the side of the top cover.
Page 124: Removal Of Semi-Captive Screws
LCCs accessible form the rear of the chassis. This procedure can be used to replace either assembly. Before you begin Attach an ESD wristband to your wrist and the shelf with the LCC you are removing. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 125 Removing and Replacing FRUs Procedure 1. Refer to the previous figure. Push the LCC straight into the chassis until it is seated in the chassis. 2. Fully seat the LCC in the chassis by turning the torque-limiting screw handle clockwise until a single click is heard. Turning the torque-limiting screw draws the LCC into the chassis and fully seats it into the chassis.
Page 126: Installing A Disk
Attach an ESD wristband to your wrist and the shelf where you will install the fan. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 127 Removing and Replacing FRUs Procedure 1. Refer to the previous figure. Align the fan with the guides for the empty slot, then insert the it into the slot. 2. Push the latch down into the closed position. 3. Push the black tab above the orange release tab down until you hear a click. The click indicates that the fan is seated and secure in the slot.
Page 128: Installing The Front Bezel
2. Press the two latch buttons on the bezel surface to release the bezel from the cabinet. 3. Pull the bezel off the cabinet and put it on a clean, static-free surface. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 129: Installing The Front Bezel
Removing and Replacing FRUs Figure 102 Removing the front bezel CL4667 Installing the front bezel Procedure 1. Align the bezel with the shelf. 2. Gently push the bezel into place on the cabinet until it latches. 3. If the bezel has a key lock, lock the bezel the provided key. DS60 cable management assembly (CMA) bezel This procedure describes how to remove and replace the 1U DS60 CMA bezel.
Page 130: Installing The Cma Front Bezel
Removing the 1U cable tray Procedure 1. Disconnect all cables from the rear of the shelf. Figure 105 Remove the bezel CL5551 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 131: Remove Chassis Bracket From Chassis
Removing and Replacing FRUs 2. At the front of the rack, press the release buttons on the front bezel and remove it from the tray. Figure 106 Remove chassis bracket from chassis CL5547 3. Press the tabs on the chassis bracket and remove it from the brackets on the sides of the chassis.
Page 132: Push Spring Clips Up To Release The Tray
7. Unclip the cable chain baskets and remove the cables from the cable chains. Remove the cable chains. 8. Re-insert the shelf into the rack. Figure 109 Push spring clips up to release the tray CL5523 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 133: Installing The 1U Cable Tray
Removing and Replacing FRUs Figure 110 Remove the tray CL5549 9. At the front of the tray, push up on the spring clips and pull the tray towards the front of the rack until it is free from the rails. Installing the 1U cable tray Procedure 1.
Page 134: Opening The Cable Chain Lids
4. Align the lids of the Cable Chains so the lids are facing up and the hinges are all facing each other. Arrange the two cable chains so that they form a "U" shape. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 135: Attaching Cable Chains To Tray
Removing and Replacing FRUs Figure 115 Attaching cable chains to tray 5. Attach the Cable Chains to the tray, by attaching the clips onto the tabs on the rear of the tray. Figure 116 Installing the chassis bracket into the shelf CL5500 6.
Page 136: Installing The Chassis Bracket
9. Refer to the application guide and connect the cables as required. Dress the cable runs with proper cable strain reliefs when routing to the rack. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 137: Connecting Cables To The Shelf
Links to training material. The Lift Tool Training Video and Demo on Lift tool using the Voyager assembly (Voyager is the name given to a Disk enclosure used on many of EMC's product range), are also linked on this page.
Page 138: Reconfiguring The Lift With Voyager Kit
17 inches. Procedure 1. Add the two arms with rollers 17 inches apart measured from the outside edge of each arm. 2. Tighten the arms to secure them. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 139: Removing A Power Supply Unit
Removing and Replacing FRUs Figure 120 Adjusting the lift arm bar to just under 17 inches <17” CL4900 Removing a power supply unit There are two power supply units (PSU) located at the rear of the chassis. The following procedure can be used to remove either one of them. Before you begin Attach an ESD wristband to your wrist and the enclosure with the PSU you are removing.
Page 140: Removing An Lcc
3. Remove and save the black triangular plastic filler plugs for later use. 4. Pull the LCC straight out from the chassis and place it on a clean, static-free surface. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 141: Opening The Console
Removing and Replacing FRUs Opening the console The console is a protruding plastic banner on the front of the cabinet with a stripe of blue or green light and the product badge. If the console is covering the front of the shelf to which you need access, open the console using the steps that follow.
Page 142: Removing A Disk Drive
Disks can be removed and replaced with the power applied to the shelf. Procedure 1. Attach an ESD wristband to your wrist and the shelf with the disks you are removing. Figure 123 Removing a disk drive CL5464 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 143: Removing A Fan Module
Removing and Replacing FRUs 2. Extend the chassis from the rack. CAUTION The disk drives must be placed back into the exact same slot when replaced. If all of the disk drives are being removed so that the chassis can be replaced, it is critically important that the location of each drive is recorded.
Page 144: Removing A Shelf From The Cabinet
Links to training material. The Lift Tool Training Video and Demo on Lift tool using the Voyager assembly (Voyager is the name given to a Disk enclosure used on many of EMC's product range), are also linked on this page.
Page 145: Example Of Adjusting The Lift Arm/Tray To Just Under 17-Inches
Removing and Replacing FRUs Note If you plan to use the mechanical lift directly in front of the cabinet, adjust the lift arm/tray width to just under 17 inches apart to ensure that the arms will stay under the chassis. The following figure shows an example of adjusting the lift arm/tray to just under 17 inches.
Page 146: Releasing Chassis From The Rails
6. Unscrew the shoulder-screws until they are free from the cabinet. Using the orange latch handles, slowly pull the shelf completely out the cabinet. Refer to the following figure. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 147: Pulling The Chassis Out (Two Shoulder Screw Configuration)
Removing and Replacing FRUs Figure 127 Pulling the chassis out (two shoulder screw configuration) CAUTION Do not attempt to remove a populated shelf without a mechanical lift. If the shelf that you are removing is 28U (49 inches) or more above floor level, you need to use the conversion and support table kits from Alum-A- Lift as described in Step 2.
Page 148: Locking The Casters
9. With the shelf extended from the rack on the rails, lock the rails in the extended position. Pull the shelf from the rails and onto the lift. Secure the shelf to the portable lift using the securing straps as follows: EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 149: Removing A Shelf From Rails More Than 49" Above The Floor
Removing and Replacing FRUs Figure 130 Removing a shelf from rails more than 49" above the floor CL5431 a. Place the securing strap around the lift and the shelf. b. Insert the free end of the securing strap into the slot on the ratchet mechanism.
Page 150: Tightening The Straps
This allows the shelf to be moved with minimal danger of tipping over. 10. Unlock the casters by lifting up on the locking tabs and move the shelf as required. Figure 132 Unlocking the casters CL5424 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 151: Removing The Universal Rails
Removing and Replacing FRUs Removing the universal rails This procedure describes how to remove the universal rails from an EMC or non-EMC rack. This procedure assumes the shelf that was installed in the rails has been removed. Figure 133 Removing the universal rails...
Page 152: Installing Rails
3. The rails are shipped with M5 adaptors which are designed to fit into the NEMA channels of an EMC rack. If the rails are being installed in an EMC rack. Proceed to step 3. If the rails are being installed in a non-EMC rack, proceed as follows: a.
Page 153: Rail Installation
Removing and Replacing FRUs Figure 134 Rail installation a. Align the right rail with the lower U of the allotted 4U space. Note Each of the rail alignment pins must be located in the middle holes of the bottom two U spaces of the 4U space. Installing rails...
Page 154: Installing The Right Rail To The Rear Channel
Pull the rail forward, with the adaptors aligned with the middle holes of the bottom two U spaces of the 4U space. An audible click indicates that the connection is secure. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 155: Installing The Shelf Onto The Rails
If the rails are being installed in an EMC rack or a rack that does not have threaded holes, insert a single M5 screw into the larger of the two screw holes.
Page 156 Two people to hold the chassis in place at the correct height, and one person to align and manage the slides. 3. Manually slide the inner rail over the chassis rail 2-3 inches to line them up. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 157: Sliding The Shelf Chassis Into The Rails
Removing and Replacing FRUs Figure 137 Sliding the shelf chassis into the rails CL5431 Note You may need to release sagging tension on the shelf by pulling the lift arms and tray up slightly. 4. Unlock the casters by lifting up on the locking tabs and carefully slide the shelf into the cabinet as far as the lift will allow.
Page 158: Removing The Straps
9. If the shelf was de-populated prior to installation, re-populate the shelf as follows: a. Re-install the disk drives in the exact location from which they were removed. b. Re-install the Fan modules. c. Slide the shelf into the cabinet. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 159: Inserting And Securing The Top Cover And Chassis
Removing and Replacing FRUs d. From the rear of the cabinet, re-install the power supplies and the LCCs into the shelf. Inserting and securing the top cover and chassis How the chassis is inserted and secured into the cabinet depends upon which configuration of securing mechanism is installed on the shelf.
Page 160: Inserting And Securing The Chassis To The Cabinet (Shoulder Screw Configuration)
Figure 142 Inserting and Securing the Chassis to the Cabinet (Shoulder Screw Configuration) a. If the shelf is being installed in a non-EMC rack, proceed to substep b. If the shelf is being installed in an EMC rack, use the orange enclosure latch handles to push the shelf completely into the cabinet.
Page 161 Secure the top cover to the rack as follows: a. If the shelf is being installed into an EMC rack, secure the top cover to the rack using M5 truss head screws from the kit. Tighten the screws until they are finger tight.
Page 162: Installing Top Cover Using Truss Head Screws
For an EMC rack, align the semi-captive screws with the mounting hole in the cabinet and thread the screw into the mounting hole. 5. If a non-EMC rack is being used that is not compatible with the semi-captive screw, remove the semi-captive screw by pulling the screw assembly out the side of the top cover.
Page 163: Replacing A Power Supply
Removing and Replacing FRUs Figure 146 Removal of semi-captive screws CL5545 Replacing a power supply. There are two Power Supply Units (PSU) located at the rear of the chassis. The following procedure can be used to replace either one of them. Before you begin Attach an ESD wristband to your wrist and the shelf with the PSU you are removing.
Page 164: Installing A Disk
With the disk carrier latch fully open, align the module with the guides and gently lower the disk into the slot (1). The latch begins to rotate downward when its tabs meet the shelf. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 165: Installing A Fan
Removing and Replacing FRUs 3. Push on the latch tab to engage the latch (2). 4. When the latch is engaged, push firmly on the module to verify that the disk is properly seated (3). The disk's Active light flashes to reflect the disk's spin-up sequence. Figure 147 Installing a disk CL5465 Installing a fan...
Page 166: Connecting Cables To The Shelf
1. Note the labels on the cables and connect all required data cables to the shelf. 2. Tug on the 12Gig SAS cables to ensure that they are properly latched into the LCC. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 167: Verify The Chassis Replacement
Removing and Replacing FRUs Verify the chassis replacement Procedure 1. Run the disk rescan command to discover the disks. a. If all of the disks are not listed, perform another rescan. b. If all of the disks are still not listed, check the connection. 2.
Page 168: Remove The Bezel
3. Press the tabs on the chassis bracket and remove it from the brackets on the sides of the chassis. 4. Press the tabs and unclip the cable chains from the chassis bracket. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 169: Remove The Chassis Bracket
Removing and Replacing FRUs Figure 150 Remove the chassis bracket CL5548 5. Remove the chassis bracket. Figure 151 Unclip the cable chains from the tray CL5500 6. Press the tabs and unclip the cable chains from the tray. 7. Unclip the cable chain baskets and remove the cables from the cable chains. Remove the cable chains.
Page 170: Cable Management Tray Installation (Underneath)
This section describes how to install the 1U cable management tray. Racks and rails You can secure the 1U cable tray to EMC and non-EMC racks with a sliding rail system. The rail kits are included in the cable tray packaging and are compatible with racks...
Page 171 The following procedure describes the installation of the 1U Cable Management Tray into a standard EMC rack. If a non-EMC rack is being used, use the additional hardware that comes with the 1U Cable Management Arm to install the rails as necessary.
Page 172: Blue Tab On Rail Must Be Pushed In
1. Identify the left and right rails. Orient the rails so that the UP arrow is pointed in the correct direction and so that the end of the rails labeled FRONT is at the front of the rack. Figure 155 Installing/Securing rails - front CL5495 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 173: Installing/Securing Rails - Rear
Removing and Replacing FRUs Figure 156 Installing/Securing rails - rear CL5518 2. The rails come pre-assembled with adaptors that fit into standard round mounting holes. If the rack has a different configuration, use the adaptors in the hardware kit that come with the tray to mount the rails. Align the flanges on the inside of the mounting holes of the rack.
Page 174: Spring Clips - Push Up To Release Tray
5. Refer to the application guide for the shelf you are installing. Using the 1-inch graduations on the back edge of the tray, route the cables through the cable EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 175: Attaching Cable Chains To Tray
Removing and Replacing FRUs chains ( to their suggested lengths, keeping in mind the correct pig-tail lengths. The two outside cable runs connect to the rack, while the two inside cable runs connect to the shelf. Once the cables are installed, close the lids, making sure they are snapped shut.
Page 176: Installing The Chassis Bracket
11. Refer to the application guide and connect the cables as required. Dress the cable runs with proper cable strain reliefs when routing to the rack. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 177: Adding Disks
CHAPTER 4 Adding Disks Verify system health..................178 Identify the first empty disk pack in the target enclosure......... 178 Locate the target enclosure in the rack............179 Opening the console..................179 Removing the front bezel..................179 Pulling the shelf chassis out................180 Add new disks....................
Page 178: Verify System Health
In Use Disks Spare Disks Unknown Disks Not Installed Disks ------ ------------------- ----- Total 19 disks In this example, the new disks will be installed in enclosure 2, pack 2. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 179: Locate The Target Enclosure In The Rack
Adding Disks Locate the target enclosure in the rack Illuminate the LED beacon to identify the physical location of the target enclosure. Procedure 1. Illuminate the LED beacon on the target enclosure. Run the following command: enclosure beacon 2 Opening the console The console is a protruding plastic banner on the front of the cabinet with a stripe of blue or green light and the product badge.
Page 180: Pulling The Shelf Chassis Out
1. Unscrew the attaching screws from the NEMA channel. 2. Unscrew the shoulder-screws until they are free from the cabinet. Using the orange shelf latch handles, pull the slowly pull shelf completely out the cabinet. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 181: Add New Disks
Adding Disks Figure 168 Pulling the Chassis Out (Two shoulder Screw Configuration) Add new disks It is not necessary to remove power from the disk shelf before adding new disks. Procedure 1. Grab the finger slot of a blank carrier and pull it straight up to remove it from the disk slot.
Page 182: Close The Shelf Chassis
2. Verify all the new disks display as Unknown Disks. Run the following command: disk show state # disk show state Enclosure Disk Row(disk-id) 10 11 12 13 14 15 EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 183 Note , and systems can only be licensed through the Electronic Licensing and Management System (ELMS). Refer to the applicable EMC Data Domain Operating System Release Notes for the most up-to-date information on product features, software updates, software compatibility guides, and information about EMC products, licensing, and service.
Page 184 Legend State Count ------ ------------------- ----- In Use Disks Spare Disks Not Installed Disks ------ ------------------- ----- Total 34 disks 8. Display the current alerts on the system. EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...
Page 185: Installing The Front Bezel
Adding Disks Run the following command: alerts show current # alerts show current No active alerts. 9. Send an autosupport report. Run the following command: autosupport send Installing the front bezel Procedure 1. Align the bezel with the shelf. 2. Gently push the bezel into place on the cabinet until it latches. 3.
Page 186 Adding Disks EMC Data Domain DS60 Expansion Shelf Installation and FRU Replacement Hardware Guide...

EMC Data Domain DS60 Hardware Manual

Figures

Tables

Preface

Revision History

Chapter 1 Technical Specifications

Chapter 2 Shelf Installation and Removal

Chapter 3 Removing and Replacing Frus

Chapter 4 Adding Disks

Quick Links

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Summary of Contents for EMC Data Domain DS60