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PL
SUNROOF (Continued)
SYMPTOM
Sunshade squeaks/rattles,
anytime.
-OR-
Sunshade force high./low or
binding during operation.
LIMIT SWITCH
DESCRIPTION
The Sunroof Limit Switch is located in the drive
motor assembly housing and is not serviceable.
MODULE ASSEMBLY
REMOVAL
(1) Close glass panel, if possible.
(2) Remove A-pillar trim.
(3) Remove upper B-pillar and C-pillar trim.
(4) Remove sunroof welt (Fig. 1).
(5) Remove the switch.
(6) Detach fastener from headlinder bracket to the
front beam.
(7) Remove all assist handles.
(8) Remove sun visors.
(9) Remove headlining and disconnect the dome
lamp connector.
(10) Disconnect sunroof motor wiring connector.
(11) Disconnect drain tubes.
(12) Remove fasteners attaching sunroof module to
vehicle roof.
(13) With the aid of a helper, remove sunroof mod-
ule from roof.
(14) Remove sunroof module from vehicle.
INSTALLATION
(1) With the aid of a helper, position sunroof mod-
ule in vehicle.
(2) Install fasteners attaching sunroof module to
vehicle roof and support braces. Tighten all fasteners
to 5 Nm (44 in. lbs.), starting from the front and
working rearward and then the motor bracket.
(3) Connect drain tubes.
(4) Connect sunroof motor wiring connector.
(5) Headliner in position connect dome lamp wire
connector. Install headlining.
2001 NEON
STEP
1
Sunshade slide blocks out of track(s), put back in tracks.
2
Missing felt pads on drain channel, add felt pads.
3
Felt on drain channel rolling off, (sunshade rubs on adhesive),
replace felt pads.
4
Slide block binding in sunshade, free-up slide block by actuating a
couple times, grease slide block(s) and spring(s).
5
Broken slide block in sunshade, replace slide block.
6
Slide block spring missing, replace spring & slide block.
7
Sunshade interference with drain channel or trim welt, replace trim
welt and/or sunshade.
(6) Install the fastener from the headliner bracket
to front beam.
(7) Install switch.
(8) Install sunroof welt.
(9) Install B-pillar and C-pillar trim.
(10) Install A-pillar trim.
(11) Install sun visors.
(12) Install all assist handles.
(13) Install sunroof sunshade.
(14) Install sunroof glass panel.
(15) Cycle glass panel open and close.
(16) Ensure glass adjustment, refer to Glass
Adjustment procedure.
(17) Verify correct operation.
CONTROL UNIT
REMOVAL
(1) Remove sun visors, front grab handles, A-pillar
screw, Right upper B-pillar trim. Disengage front
door weatherstrip from headliner, pull headliner
down to access control unit (Fig. 1).
(2) Disconnect wire connector from control unit.
(3) Slide control unit up and forward and remove.
INSTALLATION
(1) Place sunroof control unit into position.
(2) Lock control unit into position.
(3) Connect wire connector to control unit.
(4) Install sun visors, front grab handles, A-pillar
screw, Right upper B-pillar trim. Engage front door
weatherstrip to headliner.
(5) Cycle sunroof to the full open position.
(6) Ensure sunroof adjustment. Refer to Sunroof
Glass Adjustment.
SUNROOF
POSSIBLE CAUSE
23s - 17
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