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Emerson Rosemount Xstream Series Instruction Manual

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HASAxE-IM-HS
07/2006
Gas Analyzer Series
Instruction Manual
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Summary of Contents for Emerson Rosemount Xstream Series

  • Page 1 Instruction Manual HASAxE-IM-HS 07/2006 Gas Analyzer Series Instruction Manual www.EmersonProcess.com...
  • Page 2 • Read all instructions prior to installing, operating, and servicing the product. • If you do not understand any of the instructions, contact your Emerson Process Management (Rosemount Analytical) representative for clarification. • Follow all warnings, cautions, and instructions marked on and supplied with the product.

  • Page 3: Preamble

    Highlights an operation or maintenance procedure, practice, condition, state- ment, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness. NOTE Highlights an essential operating procedure, condition or statement. Emerson Process Management GmbH & Co. OHG...

  • Page 4: Safety Instructions

    Electrostatic discharge (ESD) Explosion Hazard! Heavy Instrument! Toxic! Harmful (to Health)! Disconnect from Mains! All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and ISO3864. Emerson Process Management GmbH & Co. OHG...
  • Page 5 Use only fuses of the correct type and current ratings as replacements. Using repaired fuses and short circuiting of fuse holders is prohibited. Emerson Process Management GmbH & Co. OHG...
  • Page 6 Aviod inhalation of the exhaust gases at the exhaust fitting. Connect exhaust outlet to a safe vent. Check vent line and connections for leakage. Keep all fittings tight to avoid leaks. See section 7-2, page 7-2 for leak test instructions. Emerson Process Management GmbH & Co. OHG...
  • Page 7 Take care the wall or stand the unit is intended to be installed at is solid and stable to hold the units! HIGH TEMPERATURES ! While working with photometers and/or thermostated components inside the analyzers hot components may be accessible! Emerson Process Management GmbH & Co. OHG...
  • Page 8 Before opening gas paths they must be purged with ambient air or neutral gas (N2) to avoid hazards caused by toxic, flammable, explosive or harmful to health sample gas components! Emerson Process Management GmbH & Co. OHG...
  • Page 9 If double insulation is not available signal cables inside the analyzer must be installed in a way that a distance of at least 5 mm is ensured permanently (e.g. by utilizing cable ties). Emerson Process Management GmbH & Co. OHG...
  • Page 10 Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazzard! Intended interruption of protective earth connections is not permitted! Emerson Process Management GmbH & Co. OHG...

  • Page 11: General Operating Instructions

    To stay in compliance with regulations regarding electromagnetic compatibility it is recommended to use only shielded cables, as optionally available from Emerson Process Management or equivalent. Customer has to take care that the shield is connected in proper way ( section 4-5, page 4-29).

  • Page 12: Magnetically Operated Front Panel

    For air transportation of magnetic material the IATA instructions have to be observed: Magnetic fields are not allowed to penetrate the package, if necessary the magnets have to be shorted using a metal plate. S-10 Emerson Process Management GmbH & Co. OHG...
  • Page 13 Software menu structure, how to navigate and menu entries descriptions ......5 startup procedures, checking the instrument‘s setup ..... 6 Basic procedures ..........7 Maintenance procedures ......... 7 Status messages and troubleshooting ..8 Modbus Parameters .......... 9 Emerson Process Management GmbH & Co. OHG...

  • Page 14: Table Of Contents

    Digital Outputs ..................... 1-18 1-8-2 Digital Inputs ......................1-18 1-8-2-1 Remotely Activating a Calibration Procedure using IN 1 to IN 3 ....1-19 1-8-2-2 Valve Control....................1-20 1-8-2-3 Remote Pump Control ..................1-20 Emerson Process Management GmbH & Co. OHG...
  • Page 15 Hints on Wiring Signal Inputs and Outputs ............4-29 4-5-1 Electrical Connections in General..............4-29 4-5-2 Wiring Inductive Loads ..................4-31 4-5-3 Driving Multiple Loads ..................4-31 4-5-4 Driving High Current Loads................4-32 Emerson Process Management GmbH & Co. OHG...
  • Page 16 Signal Damping Setup Menu ..............5-30 5-4-3-3-2 Cross Interference Setup Menu ..............5-31 5-4-3-3-3 AD Conversion Setup Menu ..............5-32 5-4-3-4 In/Outputs Setup Menu ................... 5-33 5-4-3-4-1 Analog Output Setup Menu ................ 5-34 Emerson Process Management GmbH & Co. OHG...
  • Page 17 Display Information Setup ..................6-4 6-2-3 Calibration Data Setup ..................6-4 6-2-4 Analog Output Setup ..................... 6-7 6-2-5 Concentration Alarms Setup ................6-12 Chapter 7 Maintenance Abstract ........................7-1 Performing a Leak Test....................7-2 Emerson Process Management GmbH & Co. OHG...
  • Page 18 Restore UserData to CfgData ................7-47 7-6-3 Restore FactData to CfgData ................7-48 7-6-4 Save / Restore to an External Device..............7-49 7-6-4-1 Save CfgData to COMPort ................7-50 7-6-4-2 Restore COMPort to CfgData ................. 7-52 Emerson Process Management GmbH & Co. OHG...
  • Page 19 Chapter 10 Service Information 10-1 10-1 Return of Material ..................... 10-1 10-2 Customer Service ....................10-2 10-3 Training ........................10-2 Appendix Modbus Implementation ................... A-2 EC Declaration of Conformity ................A-12 Block Diagrams ....................... A-13 Emerson Process Management GmbH & Co. OHG...
  • Page 20 Fig. 4-5: Socket X2 - pin assignment ........................4-9 Fig. 4-7: Plug X3 - pin assignment ........................4-10 Fig. 4-6: Relay status signals, block diagram ..................... 4-10 Fig. 4-8: Socket X4 - pin assignment ........................4-11 Emerson Process Management GmbH & Co. OHG...
  • Page 21 Fig. 7-7: Allocation of eO2 Sensor Unit ......................7-40 Fig. 7-8: Purged Box Detail ..........................7-40 Fig. 7-9: Sensor Unit Assembly ........................... 7-40 Fig. 7-10: Sensor Block Assembly ........................7-41 Fig. 7-11: OXS Board, top view ..........................7-43 Emerson Process Management GmbH & Co. OHG...
  • Page 22 Table 5-1: Analog Output Signal Selection ......................5-35 Table 5-2: Analog Output Signal Setting & Operation Modes ................5-37 Table 6-1: Analog Output Signals Settings & Operation Modes ............... 6-10 Table 6-2: Thresholds influenced by SpanRange parameter ................6-13 T-10 Emerson Process Management GmbH & Co. OHG...

  • Page 23: Chapter 1 Technical Description

    (e.g. intrinsically safe conditions for analyzers in hazardous areas, cells). related to installation, operation, maintenance etc. For such applications refer to the separate instruction manuals, delivered together with the analyzers. Emerson Process Management GmbH & Co. OHG...
  • Page 24 Facilitates compensation of atmospheric pressure variations to improve precision of results ( measurement specifi- cations, page 3-17). Special sensors for e.g. corrosive gas on request. • Flow measurement A flow sensor (option) can be used to Emerson Process Management GmbH & Co. OHG...

  • Page 25: Emerson Process Management Gmbh & Co. Ohg

    The following sections 1-2 to 1-3 give detailed their appearance. descriptions for all available configurations. Table top and rack mount version (see section 1-2, page 1-5) Field housing (see section 1-3, page 1-7) Emerson Process Management GmbH & Co. OHG...

  • Page 26: X-Stream General Purpose Tabletop Or Rack Mount Version

    4x20 characters alphanumeric display "Home" key LED (red) "Enter" key LED (red) 4 keys for editing and entering menus LED (green) Fig. 1-1: X-STREAM GP, GPS, front side view Emerson Process Management GmbH & Co. OHG...

  • Page 27: Fig. 1-2: X-Stream Gp, Terminals Version, Rear Side View

    Fig. 1-2: X-STREAM GP, terminals version, rear side view Gas inlet fittings Mains appliance with fuses Signals sockets Optional gas inlet fittings Optional purge gas inlet Fig. 1-3: X-STREAM GPS, plugs and sockets version, rear side view Emerson Process Management GmbH & Co. OHG...

  • Page 28: X-Stream F (Field Housing)

    Installation, startup and maintenance are described in detail in a separate instruction manual, shipped together with each such analyzer, and are not subject of this current instruction manual! Emerson Process Management GmbH & Co. OHG...

  • Page 29: Fig. 1-4: X-Stream F, Front Side View & Rear Side View At Carrying Handle

    25 kg (57 lbs), depending on installed options! The upper part of the front door is designed to work as a carrying handle, see fig. 1-4. Use two persons or a suitable lifting device to move or carry the instrument! Emerson Process Management GmbH & Co. OHG...

  • Page 30: Fig. 1-5: X-Stream F, Front Panel

    Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 X-STREAM F 4x20 characters alphanumeric display "Home" key LED (red) "Enter" key LED (red) 4 keys for editing and entering menus LED (green) Fig. 1-5: X-STREAM F, front panel Emerson Process Management GmbH & Co. OHG...

  • Page 31: Fig. 1-6: X-Stream F, Bottom View

    1-3 X-STREAM F Cable glands for mains and signal cables Gas inlet and outlet fittings and purge gas outlet fitting Purge gas inlet fitting 4 supports for wall mounting Fig. 1-6: X-STREAM F, bottom view Emerson Process Management GmbH & Co. OHG...

  • Page 32: Fig. 1-7: X-Stream F, Mains And Signal Terminals (Front Door Removed)

    X-STREAM F Terminals for signal cables Mains EMI filter Cable glands for mains and signal cables Mains terminals with integrated fuses Fig. 1-7: X-STREAM F, mains and signal terminals (front door removed) 1-10 Emerson Process Management GmbH & Co. OHG...

  • Page 33: Reserved For Future Use

    Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 1-4 Reserved For Future Use Reserved For Future Use Emerson Process Management GmbH & Co. OHG 1-11...

  • Page 34: Gaspath Design

    6/4 mm or 1/4") or other fitting materials (on request) may be used. 1-5-4 Piping Analyzers are piped with Viton or PTFE (ø 6/4 mm). Other materials (e.g. stainless steel) are used optionally, depending on application. 1-12 Emerson Process Management GmbH & Co. OHG...

  • Page 35: Gas Path Variations

    (IN K1) Fig. 1-8: Single channel or serial tubing Gas outlet (OUT K1) Analyzer Gas outlet (OUT K2) Gas inlet (IN K1) Gas inlet (IN K2) Fig. 1-9: Dual channel parallel tubing Emerson Process Management GmbH & Co. OHG 1-13...

  • Page 36: Fig. 1-10: Single Channel Or Serial Tubing, With Options

    Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 1-5 Gaspath Design Analyzer Solenoid Gas outlet valves (OUT K1) (option) Sample gas (V3) Sample pump (option) Fig. 1-10: Single channel or serial tubing, with options 1-14 Emerson Process Management GmbH & Co. OHG...

  • Page 37: Optional Gas Path Components

    Internal or Int+Ext ( 5-4-3-5, page 5-41). Internal or Use ch2 ( 5-4-3-5, page 5-41). Valve control is supported by a corresponding menu line, by selecting the autocal mode or remotely by digital inputs. Emerson Process Management GmbH & Co. OHG 1-15...

  • Page 38: Optional Heated Compartment

    Fixed part Cable feed throughs Removeable cover Detent springs Thermostated box, purgeable, Thermostated box, purgeable, for low measuring ranges for measuring corrosive / toxic gases Fig. 1-12: Optional Heated Compartment 1-16 Emerson Process Management GmbH & Co. OHG...

  • Page 39: Interfaces

    Refer to the technical data section of your maximum load of 30 V / 1 A / 30 W each! analyzer variation for a more detailled infor- mation about relay status signals ( 2-2, page 2-5 et sqq.)! Emerson Process Management GmbH & Co. OHG 1-17...

  • Page 40: Optional Interfaces

    Input resistance: 57.5 kΩ (Voltages to be measured against the reference terminal labeled "IN GND"). Inputs protected against overvoltage up to approx. 40 V. Open inputs are at LOW level. 1-18 Emerson Process Management GmbH & Co. OHG...

  • Page 41: Fig. 1-14: Digital Inputs - Priorities

    Inputs E and F start at the same time: F is rejected because of the lower priority in the sequence IN 1 - IN 2 - IN 3. Fig. 1-14: Digital Inputs - Priorities Emerson Process Management GmbH & Co. OHG 1-19...

  • Page 42: Valve Control

    Action / Input Open valve V4 Open valve V1 Open valve V2 Open sample gas valve Close all valves H: HIGH L: LOW X: don't care Table 1-1: Digital Inputs IN4-IN7, array 1-20 Emerson Process Management GmbH & Co. OHG...

  • Page 43: Chapter 2 Technical Data

    Common Technical Data Page 2-2 X-STREAM GP, X-STREAM GPS Page 2-5 X-STREAM F Page 2-10 Emerson Process Management GmbH & Co. OHG...

  • Page 44: Common Technical Data

    +/- 10 % of the nominal supply voltage! Input voltage range 85 - 264 V , 47 - 63 Hz Rated input current standard 0,75 - 0,35 A max. with thermostated physics 2 - 1 A max. Emerson Process Management GmbH & Co. OHG...
  • Page 45 8 digital outputs 2 thresholds per channel, (optically isolated, common ground) sample gas valve, zero gas valve V4, span gas valve V1, span gas valve V2 “Open Collector”, max. 30 V / 30 mA Emerson Process Management GmbH & Co. OHG...
  • Page 46 Purge medium (e.g. for minimizing CO inter- For pressure and flow specification consult ference, safety in events of internal leakage of factory or your local EMERSON Process Ma- flammable or/and aggressive gas etc.) must nagement sales office! be dry, clean and free of corrosive and solvent components and on ambient temperature (at least 68...95 F / 20...35 °C) !

  • Page 47: Model Specific Technical Data

    Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 2-2 Model Specific Technical Data 2-2 Model Specific Technical Data 2-2-1 X-STREAM GP, GPS Tabletop or Rack Mount Version Fig. 2-1: X-STREAM GP, GPS - dimensions [approx. mm (inch)] Emerson Process Management GmbH & Co. OHG...

  • Page 48: Terminals Version

    ), using conductor sleeves is not required Cable entry through cover via 1 strain relief Power fuses Two fuses are located nearby the power terminals. Fuse ratings: AC 230 V, 3.15 A, 5x20 mm Emerson Process Management GmbH & Co. OHG...

  • Page 49: Fig. 2-2: X-Stream Gp, (Terminals Version) - Terminals And Fuse Holders

    All signal lines need to be connected to screw terminals located at the analyzer‘s rear panel. Available signals: standard: Analog signal outputs Relay status signals Modbus interface (RS232; RS 485) optional: Digital inputs/outputs Detailed pin assignment 4-4 Installation, page 4-6. Emerson Process Management GmbH & Co. OHG...

  • Page 50: Sockets Version

    Two fuses are located in the power appliance. Fuse ratings: AC 230 V, 3.15 A, 5x20 mm Power appliance with EMI filter Fuse holder Signal sockets/plugs Fig. 2-3: X-STREAM GPS, (sockets version) - power and signals connectors Emerson Process Management GmbH & Co. OHG...
  • Page 51 25 pole submin-D-plugs and sockets, located at the analyzer‘s rear panel (fig. 2-3). Available signals: standard: Analog signal outputs Relay status signals Modbus interface (RS232; RS 485) optional: Digital inputs/outputs Detailed pin assignment 4-4 Installation, page 4-6. Emerson Process Management GmbH & Co. OHG...

  • Page 52: X-Stream F Field Housing

    IP 66 (EN 60529) / NEMA 4X for outdoor installation Analyzer must not be exposed to direct sun light Gas fittings: quantity: max. 8 specification: 6/4 mm PVDF optional 6/4 mm or 1/4", stainless steel, other on request 2-10 Emerson Process Management GmbH & Co. OHG...
  • Page 53 AC 230 V, 3.15 A, 5x20 mm Power terminals with integrated Power cable gland fuse holders EMI power filter Protective earth terminal (PE) Fig. 2-5: X-STREAM F - power terminals / fuse holders Emerson Process Management GmbH & Co. OHG 2-11...

  • Page 54: Fig. 2-6: X-Stream F - Signals Terminals

    0.28 to 0.5 inch (7 - 12 mm) Available signals: standard: Analog signal outputs Relay status signals Modbus interface (RS485; RS 232) optional: Digital inputs/outputs Detailed pin assignment 4-4 Installation, page 4-6. Fig. 2-6: X-STREAM F - signals terminals 2-12 Emerson Process Management GmbH & Co. OHG...

  • Page 55: Information On The Nameplate Label

    400 and 1000 ppm, ANALOG OUTPUT SIGNAL SCALING menu, page 5-35 ). The measuring ranges are also shown in the INFO - RANGES.. menu, page 5-57. Emerson Process Management GmbH & Co. OHG 2-13...
  • Page 56 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 2-14 Emerson Process Management GmbH & Co. OHG...

  • Page 57: Chapter 3 Measuring Principles

    55 °C or built into a thermostatted box, covering all physical components and completely thermostatted. Section 3-1-2 covers both IR and UV measure- ment. Emerson Process Management GmbH & Co. OHG...

  • Page 58: Fig. 3-1: Absorption Bands Of Measured Gases And Transmission Of Interference Filters

    As result the detector gives an alternating voltage signal which is passed to electronics for further processing. Emerson Process Management GmbH & Co. OHG...

  • Page 59: Opto Pneumatic Measuring Principle

    Fig. 3-2: Gas Detector Design Principle Emerson Process Management GmbH & Co. OHG...

  • Page 60: Technical Implementation

    The flow detector signal is passed to elec- tronics conditioning the signal and converting it into a usefull format. Emerson Process Management GmbH & Co. OHG...

  • Page 61: Fig. 3-3: Ir Photometer Assembly Principle

    Analysis cell, reference side Filter cell Preamplifier Filter cell Pyroelectrical detector (solid state detector) Gas detector Preamplifier Chopper wheel Fig. 3-3: IR Photometer Assembly Principle, left side: with Gas Detector, right side: with Pyro Electrical Detector Emerson Process Management GmbH & Co. OHG...
  • Page 62 The chopper windows and those at the filter cell remain as only possibly polluted windows. All of them are accessible once the analysis cell is removed. Emerson Process Management GmbH & Co. OHG...

  • Page 63: Fig. 3-4: Photometer Assembly With Pyroelectrical Detector

    Clamp (for cells10-200 mm) Analysis cell 50 - 200 mm Fixing screws (source) Adaptor cell Fixing screws (cells and adaptor cells) 14/15 Filter cell Temperature sensor Detector Fig. 3-4: Photometer Assembly with Pyroelectrical Detector Emerson Process Management GmbH & Co. OHG...

  • Page 64: Fig. 3-5: Ir & Uv Photometer Assemblies With Gas Detectors

    Variation 1 Variation 2 IR source Chopper UV source Detectors Analysis cells Preamplifier Fig. 3-5: IR & UV Photometer Assemblies with Gas Detectors Emerson Process Management GmbH & Co. OHG...

  • Page 65: Oxygen Measurement

    Table 3-1: Solvent Resistant Sensor: Approved Solvents Emerson Process Management GmbH & Co. OHG...

  • Page 66: Fig. 3-6: Paramagnetic Oxygen Detector, Assembly Principle

    Photodetector Permanentmagnet Light source Platinum wire Preamplifier Mirror Glass ball Display Loop Gas inlet Gas outlet Table 3-2: Medium affected Materials within Fig. 3-6: Paramagnetic Oxygen Detector, Paramagnetic Oxygen Sensor Assembly Principle 3-10 Emerson Process Management GmbH & Co. OHG...

  • Page 67: Electrochemical Measurement

    Anode (lead) oxygen concentration. Kathode (Gold) Electrolyte solution Membrane Thermistor Resistance Titanum wire O-Ring Pressure compensating volumes Electrical connections Lids Current collector Fig. 3-7: Electrochemical Sensor Assembly Principle Emerson Process Management GmbH & Co. OHG 3-11...

  • Page 68: Fig. 3-8: Electrochemical Reaction Of Oxygen Sensor

    The sensor‘s designed life under constant conditions of 20 °C is approx. 900,000 hrs. The lifetime at 21 % oxygen is then calculated to approx. 42,857 hrs, corresponding to approx. 5 years. 3-12 Emerson Process Management GmbH & Co. OHG...

  • Page 69: Special Hints On Oxygen Sensors

    Supplying cells continuously with dry sample gas of low Table 3-4: Electrochemical Oxygen Measurement, grade oxygen concentration or with sample cross interference by accompanying gases Emerson Process Management GmbH & Co. OHG 3-13...

  • Page 70: Thermal Conductivity Measurement

    Depending on application it is possible to supply a reference gas to the bridge‘s reference side. The output signal in this case is proporti- onal to the difference of the thermal conductivities of sample and reference gas. 3-14 Emerson Process Management GmbH & Co. OHG...

  • Page 71: Technical Implementation

    Sensor Internnal gas path Sample gas inlet and output Sample gas inlet and output Reference side inlet and output PT 100 sensors Metal block Metal block Heater for thermostatting Emerson Process Management GmbH & Co. OHG 3-15...

  • Page 72: Measurement Specification

    0 - 5 % Other components and configurations on request Dew point below ambient temperature Higher concentrations decrease sensor lifetime Specification for lowest range to be verified Table 3-6: Gas Components and Measuring Ranges, examples 3-16 Emerson Process Management GmbH & Co. OHG...

  • Page 73: Table 3-7: Measurement Performance Specifications

    Constant pressure and temperature Starting from 20°C/68 °F (to 0 °C / 32 °F and Dependent on integrated photometer bench to +50 °C / 122 °F) Paramagnetical oxygen measurement (pO Table 3-7: Measurement Performance Specifications Emerson Process Management GmbH & Co. OHG 3-17...
  • Page 74 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 3-18 Emerson Process Management GmbH & Co. OHG...

  • Page 75: Chapter 4 Installation

    Take care to meet the permissible least sheltering against rain is recommended. ambient temperatures as given in the techni- cal data section! Instruments must not be exposed to direct sunlight nor sources of heat. Emerson Process Management GmbH & Co. OHG...

  • Page 76: Gas Conditioning

    77 °F (25 °C). Pressure and flow must be within the limits given by the measurement specifications table 3-7 3-4, page 3-17). Emerson Process Management GmbH & Co. OHG...

  • Page 77: Fig. 4-0: Example Of Gas Fittings Label

    When it is necessary to open gas paths seal the analyzer‘s gas fittings using PVC caps to Fig. 4-0: Example of gas fittings label avoid pollution of the internal gas path by moisture, dust, etc. Emerson Process Management GmbH & Co. OHG...

  • Page 78: Fig. 4-1: Bypass Mode Installation

    Fig. 4-1: Bypass Mode Installation Internal Solenoid Valve Block Supply overpressure for all gases is limited to 0.7 to 7.2 psi (50 to 500 hPa) when the analyzer is equipped with an internal solenoid valve block. Emerson Process Management GmbH & Co. OHG...

  • Page 79: Electrical Connections

    The analyzers do not provide a power switch and are operable when connec- ted to power. Installation instructions for X-STREAM GP, X-STREAM GPS Page 4-6 X-STREAM F Page 4-20 Hints on wiring signal inputs and outputs Page 4-28 Emerson Process Management GmbH & Co. OHG...

  • Page 80: Detailled Installation Instructions

    (fig. 4-2). when connected to power. Fixing holes for rack mounting (rack mount version only) (0.3 x 0.4 inches / 7.5 x 10.5 mm) Fig. 4-2:Frontal view Emerson Process Management GmbH & Co. OHG...

  • Page 81: Plugs & Sockets Version

    Out2, ...). This avoids confusion during re-installation when the analyzer had to be disconnected for whatever reason. Gas inlets and outlets Quantity: max. 8 (+ 1 optional purge gas fitting) Specification: 6/4 mm PVDF optional 6/4 mm or 1/4", stainles steel, other on request Emerson Process Management GmbH & Co. OHG...

  • Page 82: Fig. 4-4: Socket X1 - Pin Assignment

    5 / (+) 4 (0) - 20 mA, channel 2 ≤ 500 Ω Burden: R Legend: Pin # / Signal Fig. 4-4: Socket X1 - pin assignment Note! Take care of the special installation instructions in section 4-5! Emerson Process Management GmbH & Co. OHG...

  • Page 83: Fig. 4-5: Socket X2 - Pin Assignment

    4 / RXD1 9 / D0 9 / TXD0 5 / D1 5 / TXD1 4-wire configuration 2-wire configuration Legend: Pin # / Signal RS 485 interface Fig. 4-5: Socket X2 - pin assignment Emerson Process Management GmbH & Co. OHG...

  • Page 84: Fig. 4-7: Plug X3 - Pin Assignment

    8 / Function check COMMON 3 / Maintenance, off-spec 7 / Maintenance, off-spec COMMON 2 / Failure 6 / Failure COMMON 1 / Failure Legend: Pin # / Function Fig. 4-7: Plug X3 - pin assignment 4-10 Emerson Process Management GmbH & Co. OHG...

  • Page 85: Fig. 4-8: Socket X4 - Pin Assignment

    24 / Ch2: threshold 1 12 / Ch1: threshold 2 25 / Ch1: threshold 1 13 / DIG Out GND Legend: Pin # / Function Fig. 4-8: Socket X4 - pin assignment Emerson Process Management GmbH & Co. OHG 4-11...
  • Page 86 The power power inlet appliance is of type IEC. Use a standard power cable with IEC connector complying with your local requirements to supply the instrument with power. PE = Protective Earth Fig. 4-9: IEC power input plug 4-12 Emerson Process Management GmbH & Co. OHG...

  • Page 87: Terminals Version

    A label fixed to the inner side of the terminals cover shows how the terminals are assigned. Gas inlets and outlets Quantity: max. 8 (+ 1 optional purge gas fitting) Specification: 6/4 mm PVDF optional 6/4 mm or 1/4", stainles steel, other on request Emerson Process Management GmbH & Co. OHG 4-13...

  • Page 88: Fig. 4-11: Analog Signal Output Terminals

    (-) 4 (0) - 20 mA, channel 1 (+) 4 (0) - 20 mA, channel 2 (-) 4 (0) - 20 mA, channel 2 ≤ 500 Ω Burden: R Fig. 4-11: Analog Signal Output Terminals 4-14 Emerson Process Management GmbH & Co. OHG...

  • Page 89: Fig. 4-12: Modbus Interface Terminals

    Common Common Common RXD0 not used RXD1 not used TXD1 not used Common TXD0 Fig. 4-12: Modbus Interface Terminals Note 2! X-STREAM analyzers are to be considered a DTE (Data Terminal Equipment). Emerson Process Management GmbH & Co. OHG 4-15...

  • Page 90: Fig. 4-14: Relay Status Terminals

    RS and relay contact signals). Failure COM Failure NO Maintenance, off-spec COM Maintenance, off-spec NO Function check COM Function check NO Fig. 4-14: Relay Status Terminals 4-16 Emerson Process Management GmbH & Co. OHG...

  • Page 91: Fig. 4-15: Digital Input & Output Terminals

    Terminal 13 Open V4 Terminal 14 Open V1 Terminal 15 Open V2 Terminal 16 Open sample valve or close all Terminal 17 DIG In GND Fig. 4-15: Digital Input & Output Terminals Emerson Process Management GmbH & Co. OHG 4-17...
  • Page 92 Line (L) Protective Earth (PE) Neutral (N) Fig. 4-16: Power terminals 4-18 Emerson Process Management GmbH & Co. OHG...
  • Page 93 • associated openings of the cover and finally attach the terminals cover to the instru- • ment's rear panel utilizing all 4 torx screws. Emerson Process Management GmbH & Co. OHG 4-19...

  • Page 94: X-Stream F

    Take care to use anchors and bolts specified to be used for the weight of the units! Take care the wall or stand the unit is intended to be installed at is solid and stable to hold the units! 4-20 Emerson Process Management GmbH & Co. OHG...

  • Page 95: Fig. 4-18: X-Stream F -Allocation Of Terminals And Gas Fittings

    Gas inlet and outlet fittings 4 cable glands for power and signal cables Purge gas inlet fitting (option) Power terminals with integrated fuses Fig. 4-18: X-STREAM F -Allocation of terminals and gas fittings Emerson Process Management GmbH & Co. OHG 4-21...
  • Page 96 Uncover the shielding Feed cable through gland nut and into fixing element Put the shielding net over the element the way that it covers the o-ring 2 mm. 4-22 Emerson Process Management GmbH & Co. OHG...

  • Page 97: Fig. 4-19: X-Stream F - Analog Output Terminals

    4-22! ≤ 500 Ω Burden: R Fig. 4-19: X-STREAM F - Analog output terminals ELECTRICAL SHOCK HAZARD! Verify power cables are disconnected and/or instrument is de-energized prior to working at the terminals! Emerson Process Management GmbH & Co. OHG 4-23...

  • Page 98: Fig. 4-20: X-Stream F - Modbus Interface Terminals

    RXD0 not used RXD1 not used TXD1 not used Common TXD0 Note 2! X-STREAM analyzers are to be considered a DTE (Data Terminal Equipment). Fig. 4-20: X-STREAM F - Modbus interface terminals 4-24 Emerson Process Management GmbH & Co. OHG...

  • Page 99: Fig. 4-22: X-Stream F - Relay Status Terminals

    Terminal Signal Failure COM Failure NO Maintenance, off-spec COM Maintenance, off-spec NO Function check COM Function check NO Fig. 4-22: X-STREAM F - Relay Status Terminals Emerson Process Management GmbH & Co. OHG 4-25...

  • Page 100: Fig. 4-23: Digital Input & Output Terminals

    4-5 and of the cable gland strip is reserved for the digital inputs and assembly instruction on page 4-22! outputs. Digital Inputs DigitalOutputs Fig. 4-23: Digital Input & Output Terminals 4-26 Emerson Process Management GmbH & Co. OHG...

  • Page 101: Fig. 4-24: Power Terminals

    When done, fix the power cable by tightening the outer cable gland nut. L= Line N=Neutral PE=Protective Earth Location Power cable gland for label Fig. 4-24: Power terminals Emerson Process Management GmbH & Co. OHG 4-27...
  • Page 102 Ensure the earthing conductor is connected! After all connections are established in correct manner and verified, close the front door and secure it utilizing • the two sash fasteners. 4-28 Emerson Process Management GmbH & Co. OHG...

  • Page 103: Hints On Wiring Signal Inputs And Outputs

    It is recommended to use shielded cables for signal lines, only! Shield has to be connected to the housing at both ends of one connection (fig. 4-25). Fig. 4-25: Shielded Signal Cable, shield connected at both ends Emerson Process Management GmbH & Co. OHG 4-29...

  • Page 104: Fig. 4-26: Shielded Signal Cable, Shield Connected At One End

    This gives an advantage when both instruments are supplied by different supply networks (e.g. when installed in dif- ferent buildings). Fig. 4-27: Double-shielded Signal Cable, shields connected at both sides 4-30 Emerson Process Management GmbH & Co. OHG...

  • Page 105: Wiring Inductive Loads

    (fig. 4-28). Suitable filter components are available on request for standard valves. Fig. 4-29: ”Serial” Wiring Fig. 4-28: Suppressor Diode for Inductive Loads Emerson Process Management GmbH & Co. OHG 4-31...

  • Page 106: Driving High Current Loads

    Run wires for one load in parallel as long as even practicable Load (drill if possible) External relay Analyzer output Fig. 4-30: Running Supply Lines "Parallel” Fig. 4-31: Driving High Current Loads 4-32 Emerson Process Management GmbH & Co. OHG...

  • Page 107: Chapter 5 User Interface And Software Menus

    In case of X-STREAM F the display, LEDs and necessary information to operate, calibrate and keys are located behind a protective glass and function check the instrument. the keys (sensors) are operated by a magnetic tool. Fig. 5-1: X-STREAM user interface Emerson Process Management GmbH & Co. OHG...

  • Page 108: The Status Leds

    "FAILURE“. If this red LED is • Flashing: Maintenance Request, function check or out of specification. Off: Measurement OK • The 3rd LED gives power information: Illuminated (green): Power On Dark: Power Off Emerson Process Management GmbH & Co. OHG...

  • Page 109: The Keys

    UP / DOWN keys: Mode Function Measure Exit measuring screen Browse - Select a menu line - Open previous/next menu page if placed in a line starting with / Edit increase /decrease the input value Emerson Process Management GmbH & Co. OHG...

  • Page 110: Magnetically Operated Front Panel

    UP/DOWN keys the magnets need to be vertical. horizontal versus vertical orientation The HOME/ENTER keys require a horizontal orientation (represented by horizontal ellipses surrounding the key symbols). Fig. 5-2: X-STREAM magnetic tool Emerson Process Management GmbH & Co. OHG...

  • Page 111: Software

    MEASURING SCREEN flow, temperature nothing (left blank) • By default the upper line shows the channel 1 data. For dual channel instruments the second line gives the data for the second measuring channel. Emerson Process Management GmbH & Co. OHG...

  • Page 112: Menu Structure

    In addition a function check active from editing a parameter automatically is reset when returning to the measuring screen! Emerson Process Management GmbH & Co. OHG...
  • Page 113 A dual channel analyzer requires to select the channel the measurement related parameters Component: CO2.1 are to be edited. In this case a selection menu (i)Back: Press appears automatically when a choice is Emerson Process Management GmbH & Co. OHG...

  • Page 114: Access Levels

    Access level Access Code Status 00000001 00000002 00000003 It is recommended to change the access codes when using access levels ( 5-4-3-1-2 Menu Access Setup, page 5-21). Emerson Process Management GmbH & Co. OHG...

  • Page 115: Special Screens

    -COMMAND EXECUTED- Command execution confirmation: Confirms a procedure (e.g. calibration) has been started. -CANCELLED- Command cancellation confirmation: Confirms a procedure (e.g. calibration) has been cancelled. Emerson Process Management GmbH & Co. OHG...

  • Page 116: Menu System

    Access level 2 (expert) Access level 3 (system integrator / administrator) Access level 4 (service level) Menu title Parent menu title xxx.. xxxx and current menu title Optional component selection menu page 5-7) 5-10 Emerson Process Management GmbH & Co. OHG...

  • Page 117: Power-On And Measuring Screen

    Control Menu 5-4-2, page 5-13 Control… Setup… Setup menu 5-4-3, page 5-20 Status… Info… Status menu 5-4-4, page 5-47 MAIN MENU Info menu 5-4-5, page 5-55 Emerson Process Management GmbH & Co. OHG 5-11...

  • Page 118: Fig. 5-3: X-Stream Software Menu Structure

    Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 5-4 Menu System - Control Menu Fig. 5-3: X-STREAM Software menu structure 5-12 Emerson Process Management GmbH & Co. OHG...

  • Page 119: Control Menu

    5-4-3-1-2, page 5-24) Pump: Acknowledgements submenu menu page 5-4-2-6, page 5-19 Toggle internal pump status: On / Off (only with optional internal pump) Requires parameter "PumpControl" set to Menu ( 5-4-3-4, page 5-33) Emerson Process Management GmbH & Co. OHG 5-13...

  • Page 120: Zero Calibration Menu

    Pressing the key returns to the optional gas Note! component selection menu to perform the For detailed descriptions of how to perform same action for the other measuring channel. calibrations chapter 7 Maintenance. 5-14 Emerson Process Management GmbH & Co. OHG...

  • Page 121: Span Calibration Menu

    Pressing the key returns to the optional gas For detailed descriptions of how to perform component selection menu to perform the calibrations chapter 7 Maintenance. same action for the other measuring channel. Emerson Process Management GmbH & Co. OHG 5-15...

  • Page 122: Advanced Calibration Menu

    / span calibration menus while the 4 line allows to start zero and span calibration by pressing just one key. Note! For detailed descriptions of how to perform calibrations chapter 7 Maintenance. 5-16 Emerson Process Management GmbH & Co. OHG...

  • Page 123: Calibration Status Screen

    This line gives the measured concentration CO.1 13.304 ppm Procedure None Time Information about which procedure is active (none, purging, zero 1, zero 2, span 1, span 2) Remaining time till end of active procedure Emerson Process Management GmbH & Co. OHG 5-17...

  • Page 124: Apply Gas Menu

    (except for None: all valves are closed). Dual channel instrument: Pressing the key returns to the optional gas component selection menu to perform the same action for the other measuring channel. 5-18 Emerson Process Management GmbH & Co. OHG...

  • Page 125: Acknowledgements Menu

    This page allows to acknowledge (=reset) all status messages:Just press the key to per- Status! form an acknowledgement. When processed the screen changes temporarily to show a command execution -COMMAND EXECUTED- confirmation. Emerson Process Management GmbH & Co. OHG 5-19...

  • Page 126: Setup Menu

    Communication setup menu 5-4-3-6, page 5-42 Installed options.. Communication.. Alarms setup menu Alarms.. Save-Load.. 5-4-3-7, page 5-43 menu page Save-Load menu 5-4-3-8, page 5-44 Miscellaneous setup menu Miscellaneous.. 5-4-3-9, page 5-46 menu page 5-20 Emerson Process Management GmbH & Co. OHG...

  • Page 127: Display Setup Menu

    Select the value to be displayed in the related line of the measuring screen: Comp-1, Temp-1, Pres-1 Line 1: Comp1 Comp-2, Temp-2, Pres-2 Line 2: Comp2 Blank (none) Line 3: Blank Component.. Component setup menu menu page 5-4-3-8, page 5-25 Emerson Process Management GmbH & Co. OHG 5-21...
  • Page 128 Current temperature sensor 1 value Set pressure unit:: Pa, hPa, mbar, Bar, psi Pressure Unit: DecimalPlaces: Set pressure value's decimal places: Pressure 998.1 hPa 0 to 4 menu page Current pressure value 5-22 Emerson Process Management GmbH & Co. OHG...

  • Page 129: Display Language Setup Menu

    Select your prefferred language for the analyzer Language software. Number of and languages may change depending on software revision. Language: English Currently available: English, French, German, Italian, Spanish Emerson Process Management GmbH & Co. OHG 5-23...

  • Page 130: Menu Access Setup Menu

    Code 1: 00000001 the related access levels. Code 2: 00000002 Figure shows the factory default settings. Code 3: 00000003 We recommend changing the default settings when making menu page use of access codes! 5-24 Emerson Process Management GmbH & Co. OHG...

  • Page 131: Component Setup Menu

    The user may enter whatever data he wants! other measuring channel. Emerson Process Management GmbH & Co. OHG 5-25...

  • Page 132: Calibration Setup Menu

    Input range: 0 .. 600 seconds Interval time setup menu Note! 5-4-3-2-2, page 5-28 For a detailed description of how to perform calibrations chapter 7 Maintenance. 5-26 Emerson Process Management GmbH & Co. OHG...

  • Page 133: Calibration Gases Setup Menu

    Dual channel instrument: Pressing the key while any line is selected returns to the optional gas component selec- tion menu to open the same menu for the other measuring channel. Emerson Process Management GmbH & Co. OHG 5-27...

  • Page 134: Interval Time Setup Menu

    Enter the time between two span calibrations SpanCal: 10 h when in autocal mode. Input range for both values: 0 .. 999 h Note! For detailed descriptions of how to perform calibrations chapter 7 Maintenance. 5-28 Emerson Process Management GmbH & Co. OHG...

  • Page 135: Measurement Setup Menu

    "manual" to achieve best measu- AD conversion.. ring results. Signal damping setup menu 5-4-3-3-1, page 5-30 Cross interference setup menu 5-4-3-3-2, page 5-31 AD conversion setup 5-4-3-3-3, page 5-32 Emerson Process Management GmbH & Co. OHG 5-29...

  • Page 136: Signal Damping Setup Menu

    The analyzer's total signal propagation time (commonly t90 time) is the sum of the signal damping time and the physical propagation delay time caused by e.g gas flow and sensor properties. 5-30 Emerson Process Management GmbH & Co. OHG...

  • Page 137: Cross Interference Setup Menu

    Requires using pure gas for span calibration! Note! Setting this parameter to Yes is valid for the next span calibration only and will be reset to No automatically after calibration has finished. Emerson Process Management GmbH & Co. OHG 5-31...

  • Page 138: Ad Conversion Setup Menu

    The Comp2Offset offset's unit are counts. MuxOffset Select the last line to setup the AD converters offset for the secondary measurement (This is a multiplexed converter): The offset's unit are counts. 5-32 Emerson Process Management GmbH & Co. OHG...

  • Page 139: In/Outputs Setup Menu

    The line "PumpControl" shows up only if the parameter "Pump" in the INSTALLED OPTIONS setup menu is Yes. The line "Valve assignment" shows up only if the parameter "Valves" in the INSTALLED OPTIONS setup menu other than None. Emerson Process Management GmbH & Co. OHG 5-33...

  • Page 140: Analog Output Setup Menu

    0-20 mA, 4-20 mA, LL0-20 mA, LL4-20mA, HL0-20 mA, HL4-20 mA 5-4-3-4-1-2, page 5-36 Setup the output scaling (relationship between concentration and lowest/highest output) 5-4-3-4-1-3, page 5-38 Trim output menu 5-4-3-4-1-4, page 5-39 5-34 Emerson Process Management GmbH & Co. OHG...

  • Page 141: Analog Output Signal Setup

    "Signal range" parameter 5-4-3-4-1-2, page 5-36) *) Select one of these modes only to do a quick check if the analog output level settings are still correct. Table 5-1: Analog Output Signal Selection Emerson Process Management GmbH & Co. OHG 5-35...

  • Page 142: Analog Output Range Setup

    Measuring system failures are not detectable by an exter- nal data acquisition system. 5-36 Emerson Process Management GmbH & Co. OHG...

  • Page 143: Table 5-2: Analog Output Signal Setting & Operation Modes

    0 mA -0.2 mA Dead-Zero similiar HL4-20mA above 4 … 20 mA 3,8 mA 20,5 mA >21 mA 0 mA 3.8 mA Life-Zero Table 5-2: Analog Output Signal Setting & Operation Modes Emerson Process Management GmbH & Co. OHG 5-37...

  • Page 144: Analog Output Signal Scaling Setup

    (here: 1000 ppm) Dual channel instrument: Pressing the key while any line is selected returns to the optional gas component selec- tion menu to open the same menu for the other measuring channel. 5-38 Emerson Process Management GmbH & Co. OHG...

  • Page 145: Analog Output Signal Trimming

    The analog output signal changes accordingly. tion menu to open the same menu for the Repeat editing the parameter until the analog other measuring channel. output creates the expected signal. Emerson Process Management GmbH & Co. OHG 5-39...

  • Page 146: Valve Assignment

    • has the same function for both channels selecting combinations where one valve • has different functions for both channels, e.g. the channel 1 zero valve is the channel 2 span valve. 5-40 Emerson Process Management GmbH & Co. OHG...

  • Page 147: Installed Options Setup Menu

    Select whether a flow monitor is installed (Yes) or not (No). Emerson Process Management GmbH & Co. OHG 5-41...

  • Page 148: Communication Setup Menu

    Select the serial interface baud rate. Baud rate: 19200 Available options: Parity: None 2400, 4800, 9600, 19200 Select if a parity bit is used or not. Available options: menu page None, Even, Odd 5-42 Emerson Process Management GmbH & Co. OHG...

  • Page 149: Alarms Setup Menu

    Dual channel instrument: Pressing the key while any line is selected returns to the optional gas component selec- tion menu to open the same menu for the other measuring channel. Emerson Process Management GmbH & Co. OHG 5-43...

  • Page 150: Save-Load Menu

    ConfigData set with data received via the serial interface. The current configuration data is not over- written! Incoming data is erased after being compared to the RAM data. 5-44 Emerson Process Management GmbH & Co. OHG...
  • Page 151 If there is a failure, the UserData settings are restored into RAM overwriting the ConfigData. This ensures the instrument remains operable. Chapter 7 for a detailled description of these functions. Emerson Process Management GmbH & Co. OHG 5-45...

  • Page 152: Miscellaneous Screen

    Alarms will be activated when the currently measured values exceed the given limits during calibration. Note! This behaviour may cause trouble when the instrument is connected to e.g. a data aqui- sition system. 5-46 Emerson Process Management GmbH & Co. OHG...

  • Page 153: Status Menu

    Off spec status screen 5-4-4-4, page 5-51 Calibration status menu 5-4-4-5, page 5-52 Calibration.. Measurement status menu Measurement.. 5-4-4-6, page 5-53 Alarms.. menu page Alarms status menu 5-4-4-7, page 5-54 Emerson Process Management GmbH & Co. OHG 5-47...

  • Page 154: Failure Status Screen

    Optional gas component selection menu - Select the component of interest. ADC-Error Dual channel instrument: Pressing the key returns to the optional gas component selection menu to open the same menu for the other measuring channel. 5-48 Emerson Process Management GmbH & Co. OHG...

  • Page 155: Check Requests Status Screen

    Optional gas component selection menu - Select the component of interest. ZeroCalTolC SpanCalTolCh Dual channel instrument: Pressing the key returns to the optional gas component selection menu to open the same menu for the other measuring channel. Emerson Process Management GmbH & Co. OHG 5-49...

  • Page 156: Function Check Status Screen

    Optional gas component selection menu - Select the component of interest. LocalAccess Dual channel instrument: Pressing the key returns to the optional gas component selection menu to open the same menu for the other measuring channel. 5-50 Emerson Process Management GmbH & Co. OHG...

  • Page 157: Off Spec Status Screen

    Select the component of interest. Lineariser Normal Temperature SignalRange Dual channel instrument: Pressing the key returns to the optional gas component selection menu to open the same menu for the other measuring channel. Emerson Process Management GmbH & Co. OHG 5-51...

  • Page 158: Calibration Status Screen

    Purging: the instrument is purging the gas path The last line shows the remaining time for the given procedure. Note! For a detailed description of calibration status and how to perform calibrations chapter 7 Maintenance. 5-52 Emerson Process Management GmbH & Co. OHG...

  • Page 159: Measurement Status Screen

    704 mA Shows IR source current. menu page Dual channel instrument: Pressing the key returns to the optional gas component selection menu to open the same menu for the other measuring channel. Emerson Process Management GmbH & Co. OHG 5-53...

  • Page 160: Alarms Status Screen

    (e.g. CO.1 Alarm Level1). Dual channel instrument: Pressing the key returns to the optional gas component selection menu to open the same menu for the other measuring channel. 5-54 Emerson Process Management GmbH & Co. OHG...

  • Page 161: Info Menu

    Latin America.. world region. Asia Pacific.. menu page Factory settings information menu 5-4-5-2, page 5-57 Factory settings.. Installed options.. Installed options info menu 5-4-5-1, page 5-58 menu page Emerson Process Management GmbH & Co. OHG 5-55...

  • Page 162: Measuring Range Info Screen

    Dual channel instrument: Pressing the key returns to the optional gas component selection menu to open the same screen for the other measuring channel. 5-56 Emerson Process Management GmbH & Co. OHG...

  • Page 163: Factory Settings Screen

    For this reasons access is pro- tected by access level code 4 and permitted to specially trained personnel only! Access level 4 code must be entered to access this menu. Emerson Process Management GmbH & Co. OHG 5-57...

  • Page 164: Installed Options Info Screen

    These pages provide information about Valves Int+Ext installed options. COM-Interf To change any of these status enter the Pump "INSTALLED OPTIONS SETUP" menu ( menu page 5-4-3-5, page 5-41). DigitalInp Pressure Internal Flow monitor menu page 5-58 Emerson Process Management GmbH & Co. OHG...

  • Page 165: Chapter 6 Initial Startup

    It is assumed that the operator is familiar how to navigate through menus and how to activate procedures, as described in chapter 5. Furthermore the instrument should be installed according the instructions given in chapter 4. Emerson Process Management GmbH & Co. OHG...

  • Page 166: Checking The Instrument's Setup

    Factory default setting is "no code required". Select your prefferred language for the analyzer Language software. Number of and languages may vary depending on software revision. Language: English Currently available (to be extended) : English, German, French, Spanish, Italien Emerson Process Management GmbH & Co. OHG...

  • Page 167: Instrument's Language Setup

    ENTER key this language is set and the menu's language is updated immediately. If the selected language is not the one desired, repeat the sequence of last three keys multiple times until the desired language is set. Emerson Process Management GmbH & Co. OHG...

  • Page 168: Display Information Setup

    Take the correct values from your gas supplier's certificate. Proper values only assure ZeroGas: 0.0 ppm faultless measuring results. For multichannel instruments enter the values SpanGas: 500.0 ppm for each channel separately. Emerson Process Management GmbH & Co. OHG...
  • Page 169 Enter a purge time that assures the measuring cell is sufficiently filled after switching from one to the other gas. Emerson Process Management GmbH & Co. OHG...
  • Page 170 Factory setting is 2 seconds, values from 2 to 60 seconds are accepted, for multichannel instruments independently for each channel. "Cross interference" settings are available for multichannel instruments only. Single channel instruments don't show this line, opening a next screen: Emerson Process Management GmbH & Co. OHG...

  • Page 171: Analog Output Setup

    PumpControl: Menu (switched ON/OFF): Either by a software Menu or by an external signal, applied via Digital Input 7, if such is installed (see INSTALLED OPTIONS menu). Emerson Process Management GmbH & Co. OHG...
  • Page 172 The next line "Signal Range" allows to configure the analog outputs ranges / the analog outputs to comply with the NAMUR NE43 recom- mendations as described on the next page. Emerson Process Management GmbH & Co. OHG...
  • Page 173 Table 6-1 at page 6-9 shows a comparison of NE43 gives recommendations how to setup all available modes. analog outputs to avoid above situation and the X-STREAM series analyzers consider NE 43: Emerson Process Management GmbH & Co. OHG...

  • Page 174: Table 6-1: Analog Output Signals Settings & Operation Modes

    Dual channel instrument: Pressing the key while any line is selected returns to the optional gas component selec- tion menu to open the same menu for the other measuring channel. 6-10 Emerson Process Management GmbH & Co. OHG...
  • Page 175 PressSensor:Internal Wrong entries may cause faulty Flow monitor: measuring results or strange analyzer behaviour! When entering this menu for the first time just use it to get informed about the instrument's configuration. Emerson Process Management GmbH & Co. OHG 6-11...

  • Page 176: Concentration Alarms Setup

    The moment the measured concentration Level2: 500 ppm exceeds one of the thresholds, a status message Function: High appears in the measuring screen's 4 line and the related digital output (option) is set. 6-12 Emerson Process Management GmbH & Co. OHG...

  • Page 177: Table 6-2: Thresholds Influenced By Spanrange Parameter

    0 ppm 1000 ppm Example 1 Example 2 110% 100 ppm -100 ppm +1100 ppm Table 6-2: Thresholds influenced 220% 120% 1200 ppm -1200 ppm +2200 ppm Example 3 by SpanRange parameter Emerson Process Management GmbH & Co. OHG 6-13...
  • Page 178 Alarm signal level is digital "LOW". Note! "Function" parameter factory setting is Off FS (fail-safe) unless otherwise specified at time of order. 6-14 Emerson Process Management GmbH & Co. OHG...

  • Page 179: Fig. 6-1: Thresholds Defining A Window

    Level 1 function: High FS • Level 2 function: Low FS As long as any alarm is activated a status message appears in the measuring screen's line. Fig. 6-1: Thresholds defining a window Emerson Process Management GmbH & Co. OHG 6-15...

  • Page 180: Fig. 6-2: High And High-High Alarm Mode

    Level 1 function: High FS Level 2 function: High FS • As long as any alarm is activated a status message appears in the measuring screen's line. Fig. 6-2: HIGH and HIGH-HIGH alarm mode 6-16 Emerson Process Management GmbH & Co. OHG...

  • Page 181: Fig. 6-3: Low And Low-Low Alarm Mode

    Level 1 function: Low FS • Level 2 function: Low FS • As long as any alarm is activated a status message appears in the measuring screen's line. Fig. 6-3: LOW and LOW-LOW alarm mode Emerson Process Management GmbH & Co. OHG 6-17...
  • Page 182 This behaviour may cause trouble when the instrument is connected to e.g. a data aquisition system. 6-18 Emerson Process Management GmbH & Co. OHG...
  • Page 183 Save-Load-Update CfgData>COMport! COMport>CfgData.. Verify! menu page Press the DOWN key to open the second menu page. Now select the "CfgData>UserData.." line and FactData>CfgData.. press the ENTER key. CfgData>UserData.. UserData>CfgData.. menu page Emerson Process Management GmbH & Co. OHG 6-19...
  • Page 184 COMMAND EXECUTED screen shows up. Note! For a detailed description of all SAVE-LOAD- UPDATE options 7-6, page 7-34. Press the HOME key to return to the MEASURING SCREEN, because the setup checking procedure is finished. 6-20 Emerson Process Management GmbH & Co. OHG...

  • Page 185: Chapter 7 Maintenance

    7-2, page 7-2 perform a calibration 7-3, page 7-3 replace an electrochemical oxygen sensor 7-4, page 7-35 clean the instrument's outside 7-5, page 7-44 backup / restore configuration data sets 7-6, page 7-45 Emerson Process Management GmbH & Co. OHG...

  • Page 186: Performing A Leak Test

    Dual channel instruments: 5 minutes! Analyzers with parallel tubing require separate leak tests for each gas path ! Emerson Process Management GmbH & Co. OHG...

  • Page 187: Calibration Procedures

    Advanced calibration is a more comfortable 7-3-3, pg. 7-10), single automatic calibrations variation of manual calibration, providing ONE 7-3-4, pg. 7-20) and unattended KEY calibrations supported by internal and/or automatic calibrations ( 7-3-4-4, pg. 7-28). external valves. Emerson Process Management GmbH & Co. OHG...

  • Page 188: Preparing A Calibration

    When done, press the LEFT key to return to the CALIBRATION menu. Emerson Process Management GmbH & Co. OHG...
  • Page 189 Emerson Process Management GmbH & Co. OHG...
  • Page 190 Tol.Check: "none" (see installed options menu) and are Purge time: 15 s used for auto calibrations and unattended Interval time... calibrations only (see related sections for a description). Emerson Process Management GmbH & Co. OHG...

  • Page 191: Manual Calibration

    Select the second line to start the calibration. START calibration! Line 3 shows the calibration gas setup (here: ZeroGas 0.000 ppm required zero gas concentration is 0.000 ppm), CO2.1 0.200 ppm while line 4 shows the currently measured gas concentration. Emerson Process Management GmbH & Co. OHG...

  • Page 192: Manual Span Calibration

    Select the second line to start the calibration. START calibration! Line 3 shows the calibration gas setup (here: SpanGas 20.000 ppm required span gas concentration is 20 ppm), CO2.1 16.200 ppm while line 4 shows the currently measured gas concentration. Emerson Process Management GmbH & Co. OHG...
  • Page 193 HOME key to return to the measure- ment screen to close the manual calibration procedures. Emerson Process Management GmbH & Co. OHG...

  • Page 194: Advanced Calibration

    For a description of how to prepare advanced calibrations 7-3-3-1, page 7-11 perform advanced zero calibrations 7-3-3-2, page 7-14 perform advanced span calibrations 7-3-3-3, page 7-16 perform advanced zero & span calibrations 7-3-3-4, page 7-18 7-10 Emerson Process Management GmbH & Co. OHG...

  • Page 195: Additional Preparations For Advanced Calibration

    1 ch 2 ch 2 ch 2 ch 1 ch 1 ch 1 improvement in & & & Zero spanning with time variable assignment timeline Fig. 7-2: Calibration improvement by variable valve assignments Emerson Process Management GmbH & Co. OHG 7-11...
  • Page 196 V4 V2 V4 V1 V2 V1 Dual channel analyzer, both channels • require the same zero AND span gas concentrations: Possible assignments Span V1 V2 V1 V4 V2 V4 Zero V2 V1 V4 V1 V4 V2 7-12 Emerson Process Management GmbH & Co. OHG...
  • Page 197 Depending on the gases used this may allow selecting the same combination for both • higher calibration performance . channels selecting combinations where one valve • has the same function for both channels Emerson Process Management GmbH & Co. OHG 7-13...

  • Page 198: Zero All Calibration

    "ALL" relates to the single channel only! The analyzer immediately begins zero calibration(s). Watch the screen for status information (explained by means of exemplary pictures on the next page). 7-14 Emerson Process Management GmbH & Co. OHG...
  • Page 199 0 seconds and the gas flow is sample. Now press either the LEFT key to return to the advanced calibration menu to select another calibration procedure or the HOME key to return to the measuring screen. Emerson Process Management GmbH & Co. OHG 7-15...

  • Page 200: Span All Calibration

    "ALL" relates to the single channel only! The analyzer immediately begins span calibration(s). Watch the screen for status information (explained by means of exemplary pictures on the next page). 7-16 Emerson Process Management GmbH & Co. OHG...
  • Page 201 (see page 7-6). The SpanAll calibration procedure has finished when the last time interval shows remaining 0 seconds and the gas flow is sample. Press the HOME key to return to the measuring screen. Emerson Process Management GmbH & Co. OHG 7-17...

  • Page 202: Zero & Span All Calibration

    The analyzer immediately begins zero calibration(s for all channels), followed by span calibration(s). Watch the screen for status information (explained by means of exemplary pictures on the next page). 7-18 Emerson Process Management GmbH & Co. OHG...
  • Page 203 Procedure Purging with the related gas only. Postpurge time again Time 10 s is the purge time entered in the calibration setup screen (see page 7-6). Emerson Process Management GmbH & Co. OHG 7-19...
  • Page 204 (see page 7-6). The SpanAll calibration procedure has finished when the last time interval shows remaining 0 seconds and the gas flow is sample. Press the HOME key to return to the measuring screen. 7-20 Emerson Process Management GmbH & Co. OHG...

  • Page 205: Auto Calibration

    1 ch 2 ch 2 ch 2 ch 1 ch 1 ch 1 improvement in & & & Zero spanning with time variable assignment timeline Fig. 7-3: Calibration improvement by variable valve assignments Emerson Process Management GmbH & Co. OHG 7-21...
  • Page 206 V4 V2 V4 V1 V2 V1 Dual channel analyzer, both channels • require the same zero AND span gas concentrations: Possible assignments Span V1 V2 V1 V4 V2 V4 Zero V2 V1 V4 V1 V4 V2 7-22 Emerson Process Management GmbH & Co. OHG...
  • Page 207 Depending on the gases used this may allow selecting the same combination for both • higher calibration performance . channels selecting combinations where one valve • has the same function for both channels Emerson Process Management GmbH & Co. OHG 7-23...

  • Page 208: Zero Auto Calibration

    Select the second line to start the calibration. ZeroGas 0.000 ppm Line 3 shows the calibration gas setup (here: CO2.1 0.200 ppm required zero gas concentration is 0.000 ppm), while line 4 shows the currently measured gas concentration. 7-24 Emerson Process Management GmbH & Co. OHG...
  • Page 209 (see page 7-6). The zero calibration procedure has finished when the last time interval shows remaining 0 seconds and the gas flow is sample. Emerson Process Management GmbH & Co. OHG 7-25...

  • Page 210: Span Auto Calibration

    20.000 ppm), while line 4 shows the currently measured gas concentration. After having started a span calibration watch the screen for status information (explained by means of the left hand exemplary pictures): 7-26 Emerson Process Management GmbH & Co. OHG...
  • Page 211 (dual channel analyzer only), if required select the second channel and perform the steps above to span calibrate this channel, too, press the HOME key to return to the measure- ment screen. Emerson Process Management GmbH & Co. OHG 7-27...

  • Page 212: Unattended Auto Calibration

    Ensure the warm-up time after is done for both channels! switching on has elapsed! Warm-up time is 15 to 50 minutes depending on installed measu- ring system and configuration! 7-28 Emerson Process Management GmbH & Co. OHG...

  • Page 213: Fig. 7-3: Graphical Explanation Of Interval Time Settings

    T2 Span calibrations preceded by zero ZeroCal: T1 calibrations (time interval T2) and SpanCal: T2 additional zero calibrations (time interval T1) Fig. 7-3: Graphical Explanation of Interval Time Settings Emerson Process Management GmbH & Co. OHG 7-29...

  • Page 214: Resetting A Calibration

    DOWN key to open the MAIN MENU, enter the CONTROL.. menu. Zero calibration.. Enter the last line (APPLY GAS..) Span calibration.. Apply gas.. Dual channel instrument: Optional gas component selection menu - Select the component to be setup 7-30 Emerson Process Management GmbH & Co. OHG...

  • Page 215: Cancelling An Ongoing Calibration

    Cancelling during postpurge does not influ- ence the procedure because the new data has already been calculated and stored, and the (post-)purge time cannot be shortened (except by changing the related setup menu parameter). Emerson Process Management GmbH & Co. OHG 7-31...
  • Page 216 Sample bration was cancelled: As the sample valve CO2.1 0.000 ppm was opened again, a postpurge procedure was Procedure Purging started. Time 10 s Press the LEFT key to exit these screens. 7-32 Emerson Process Management GmbH & Co. OHG...

  • Page 217: Cross Interference Compensation

    CrossInterference (Pure span gases are only required for this special calibration procedure. Further Status: calibrations can be performed with standard @ Span Cal: span gases). Emerson Process Management GmbH & Co. OHG 7-33...
  • Page 218 STATUS parameter is Pure span gases are not longer required and for cost saving reasons may now be replaced by standard span gases. 7-34 Emerson Process Management GmbH & Co. OHG...

  • Page 219: Replacing The Electrochemicalsensor

    Temporary flushing with Nitrogen in Oxygen concentration. (Operation at 40 °C ) for less than 1 h (e.g. for analyzer zeroing halves lifetime). purpose) has no influence on measuring characteristics. Emerson Process Management GmbH & Co. OHG 7-35...
  • Page 220 (e.g. instruments with earth connectors, heating installations). This should be done periodically when working at open instruments (especially after leaving the service site, because e.g. walking on low conducting floors might cause additional ESD). 7-36 Emerson Process Management GmbH & Co. OHG...

  • Page 221: Precautions For Sensor Handling

    Do not disassemble or repair the sensor. Removing a sensor part or remodeling the sensor will damage the sensor or leak the electrolyte and restoration to the original condition may not be possible. Emerson Process Management GmbH & Co. OHG 7-37...
  • Page 222 Swallow a large amount of tap water or 600 cc of milk and vomit it. Consult a doctor promptly. Discarded sensors may cause environmental pollution. Return a worn-out sensor to Emerson Process Management or an industrial waste management contractor when discarding a worn-out sensor. 7-38...

  • Page 223: Opening The Analyzer

    Flip down the front door carefully to not damage the instrument, hinges or equipment installed below the analyzer. Fig. 7-4: X-STREAM interior views (covers and doors not shown) Emerson Process Management GmbH & Co. OHG 7-39...

  • Page 224: Locating The Sensor

    Detent springs Fig. 7-6: Cardcage Detail Press here to open Detent springs sensor unit Detent springs Fig. 7-8: Purged Box Detail Fig. 7-7: Allocation of eO Sensor Unit (BKS removed) 7-40 Emerson Process Management GmbH & Co. OHG...

  • Page 225: Sensor Unit Disassembly

    Take the new sensor, remove it's plug, place it into the sensor block and attach the connector to the related strip P2 on the electronics board. Sensors Fig. 7-10: Sensor Block Assembly Emerson Process Management GmbH & Co. OHG 7-41...

  • Page 226: Sensor Amplifier Adjustment

    Once the output signal has been adjusted for Potentiometer R4 a specific sensor changing the potentiometer Strip P2 for Oxygen sensor signal settings will cause incorrect measuring results! Fig. 7-11: OXS Board, top view 7-42 Emerson Process Management GmbH & Co. OHG...

  • Page 227: Finalizing The Sensor Replacement

    Send it back to the EMERSON Process Management factory (or to your local sales office) or to an industrial waste management contractor for waste disposal. Emerson Process Management GmbH & Co. OHG 7-43...

  • Page 228: Cleaning The Instrument's Outside

    PVC caps to avoid pollution of inner gas path. • Moisten the lint-free cloth with a mixture of 3 parts of water and 1 part of the general purpose detergent. 7-44 Emerson Process Management GmbH & Co. OHG...

  • Page 229: Save / Restore Configuration Data Sets

    For information about how to: save CfgData to UserData 7-6-1, page 7-35 restore UserData to CfgData 7-6-2, page 7-36 restore FactData to CfgData 7-6-3, page 7-37 save / restore CfgData to/from COMPort 7-6-4, page 7-38 Emerson Process Management GmbH & Co. OHG 7-45...

  • Page 230: Save Cfgdata To Userdata

    Any further changes affecting the instrument's setup update the CfgData only, as long as not again stored into the UserData set. When the procedure has finished, the -COMMAND EXECUTED- COMMAND EXECUTED screen shows up. 7-46 Emerson Process Management GmbH & Co. OHG...

  • Page 231: Restore Userdata To Cfgdata

    - PLEASE WAIT - parate memory area. The restored data is then called CfgData and used for operating the Procedure X:078000 analyzer. When the procedure has finished, the COMMAND EXECUTED screen shows up. -COMMAND EXECUTED- Emerson Process Management GmbH & Co. OHG 7-47...

  • Page 232: Restore Factdata To Cfgdata

    - PLEASE WAIT - memory area. The restored data is then called CfgData and used for operating the analyzer. Procedure X:078000 When the procedure has finished, the COMMAND EXECUTED screen shows up. -COMMAND EXECUTED- 7-48 Emerson Process Management GmbH & Co. OHG...

  • Page 233: Save / Restore To An External Device

    Changing this parameter causes trouble if not supported by the hardware! Serial interface baud rate. Baud rate: 19200 Available options: Parity: None 2400, 4800, 9600, 19200 Supported parity bit. Available options: menu page None, Even, Odd Emerson Process Management GmbH & Co. OHG 7-49...

  • Page 234: Save Cfgdata To Comport

    - PLEASE WAIT - (and possibly changed by operator) analyzer setup on an external device for future use. Procedure X:078000 When the procedure has finished, the COMMAND EXECUTED screen shows up. -COMMAND EXECUTED- 7-50 Emerson Process Management GmbH & Co. OHG...
  • Page 235 The analyzer now loads the data from the Verify! external device and compares it to the CfgData. A status screen comes up followed by a COMMAND EXECUTED screen or an error message, if the data does not match. Emerson Process Management GmbH & Co. OHG 7-51...

  • Page 236: Restore Comport To Cfgdata

    Procedure X:078000 The restored data is then called CfgData and used for operating the analyzer. When the procedure has finished, the COMMAND EXECUTED screen shows up. -COMMAND EXECUTED- 7-52 Emerson Process Management GmbH & Co. OHG...

  • Page 237: Chapter 8 Troubleshooting

    Two tables differentiate between analyzer related messages and channel related messages. Emerson Process Management GmbH & Co. OHG...

  • Page 238: Solving Problems Indicated By Status Messages

    (e.g. frozen) due to the ongoing work on the instrument (e.g. during calibration). If solving a reported problem requires working inside an open instrument take care of the safety instructions given at the beginning of this manual! Emerson Process Management GmbH & Co. OHG...
  • Page 239 4. After calibration the sample time and 2 times t to elapse. gas valve has opened, but the If appropriate reduce purge time interval of purge time and time. 2 times t has not yet elapsed Emerson Process Management GmbH & Co. OHG...
  • Page 240 2. Wait for instrument to heat up 2. Temperature of analyzer requires tempe- components or physical rature monitoring check internal heater for thermostatted compartment is enabled within the proper function not within the configured range service level Emerson Process Management GmbH & Co. OHG...
  • Page 241 Explanation: Concentration alarm level 1 is activated (exceeded) Alarm Level2 Alarm level 2 was exceeded Adjust the gas concentration to be within the set limits Explanation: Concentration alarm level 2 is activated (exceeded) Emerson Process Management GmbH & Co. OHG...
  • Page 242 10 % from setpoint) (first calibration after restarting the calibration installation) Spanning Span calibration ongoing for the Wait until calibration has finished Check function channel identified by the tag Cancel calibration Explanation: Ongoing span calibration Emerson Process Management GmbH & Co. OHG...
  • Page 243 10 % from setpoint) (first calibration after restarting the calibration installation) Zeroing Zero calibration ongoing for the Wait until calibration has finished Check function channel identified by the tag Cancel calibration Explanation: Ongoing zero calibration Emerson Process Management GmbH & Co. OHG...

  • Page 244: Solving Problems Not Indicated By Status Messages

    Nuts to loosen (two on both sides of the front panel) Fig. 8-0: X-STREAM F interior view with flapped front panel Emerson Process Management GmbH & Co. OHG...
  • Page 245 Remove restriction behind gas outlet Reduce gas flow or pump rate 4. Sensor or detector not 4. Check detectors connections connected 5. Electrochemical Oxygen 5. Check sensor and replace if sensor worn-out need be Emerson Process Management GmbH & Co. OHG...
  • Page 246 Sensor failure ( status message "PressSensor“, page 8-4) 10. Check temperature of gas path(s) Remove all sources of condensation Keep all temperatures at least 10 °C above sample gas temperature 11. Replace BKS 8-10 Emerson Process Management GmbH & Co. OHG...
  • Page 247 Replace solenoid valves For valve control via serial interface or digital inputs: Any valve activated? 5. Check gas path and sample 5. Gas path(s) polluted handling system for pollution Clean gas path Emerson Process Management GmbH & Co. OHG 8-11...

  • Page 248: Troubleshooting On Components

    Flip down the front door carefully to not damage the instrument, hinges or equipment installed below the analyzer. Fig. 8-1: X-STREAM interior views (covers and doors removed) 8-12 Emerson Process Management GmbH & Co. OHG...

  • Page 249: Measuring Points

    No or wrong signal How to solve: Potential cause: Check supply voltage +6V voltage faulty Replace BKS board +3 V Reference voltage faulty (measure at C179, pin 1 (lower pin in fig. 8-2)) Emerson Process Management GmbH & Co. OHG 8-13...

  • Page 250: Negative Reference Voltage

    BKS board defective replace BKS board electrochemical Oxygen measurement: sensor not connected connect temperature sensor OXS board defective replace OXS board BKS board defective replace BKS board 8-14 Emerson Process Management GmbH & Co. OHG...

  • Page 251: Light Barrier Signal

    Oxygen measurement w/o IR channel: Signal level set point: LOW < 0.45 V; HIGH > 2.4 V (TTL logic) µP not working Switch off analyzer and on again BKS board defective Replace BKS board Emerson Process Management GmbH & Co. OHG 8-15...

  • Page 252: Analog Preamplifier

    500 mV min.) Failure: No signal or wrong measuring values Potential cause: How to solve: Detector not connected Connect detector Detector defective Replace detector BKS board defective Replace BKS board 8-16 Emerson Process Management GmbH & Co. OHG...

  • Page 253: Measuring Points At Oxs Board (Electrochemical Oxygen Measurement)8-17

    Replace BKS board Note! Sensor is worn-out when, connected to ambient air, the output voltage is less than 2.8 V: Replace sensor! Tp 2 Tp 1 Fig. 8-4: OXS board, assembled, top view Emerson Process Management GmbH & Co. OHG 8-17...

  • Page 254: Bks 20 Board Jumper Configuration

    If J7 is not set properly all data gets lost and the analyzer is reset to factory default settings the moment the analyzer is disconnected from power supply! Battery buffer jumper Fig. 8-5: BKS board (section) 8-18 Emerson Process Management GmbH & Co. OHG...

  • Page 255: Fuse On Bks 20 Board

    Use only the same type and ratings of fuse! Fuse data: Type Wickmann 372 T 4 A / 250 V Fig. 8-6: Allocation of fuse on BKS board Emerson Process Management GmbH & Co. OHG 8-19...
  • Page 256 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 8-20 Emerson Process Management GmbH & Co. OHG...

  • Page 257: Chapter 9 Modbus Functions

    Modbus_over_serial_line_V1.pdf. For a list of supported functions 9-2, page 9-2 supported parameters and registers, ordered by parameter name 9-2, page 9-3 comparison of registers and parameters, ordered by register number 9-3, page 9-16 Emerson Process Management GmbH & Co. OHG...

  • Page 258: Supported Functions

    Daniel/Enron Modicon Data type 8001 - 8499 equal 5001 - 5999 long word 9001 - 9999 equal 6001 - 7999 floating point the following pages for comparisons of all Daniel/Enron and Modicon registers. Emerson Process Management GmbH & Co. OHG...

  • Page 259: List Of Parameters And Registers

    Dyn, Cfg if internal pressure measurement is enabled 9025 6049..6050 500 .. 2000 (PressureSensorInstalledDB) this is a dynamic Float variable; if no pressure sensor is installed we have to input the current value Emerson Process Management GmbH & Co. OHG...
  • Page 260 0 = access is allowed 3115 3115 1 = access requires user code mode for getting access to basic areas 2 = access is prohibited enum BoardSerialNrDB Cfg, Fac 3101 3101 computer board serial number Word Emerson Process Management GmbH & Co. OHG...
  • Page 261 CrossInterferenceFact#DB Cfg, Self 9089 6177..6178 9090 6179..6180 factor that determines the cross interference Float influence between 2 measurement channels CrossInterferenceOffset#DB Dyn, Sim 9009 6017..6018 9010 6019..6020 zero correction of cross interference Float compensation Emerson Process Management GmbH & Co. OHG...
  • Page 262 2015 = 1/0 2016 = 1/0 2016 = 1/0 switch on/off span gas valve of channel dbSwitchValves (VALVE_ZEROGAS) 2013 = 1/0 2013 = 1/0 2014 = 1/0 2014 = 1/0 switch on/off zero gas valve Emerson Process Management GmbH & Co. OHG...
  • Page 263 (0 = Off) Integer 2 characters per register: EmersonAccessCodeDB Cfg, Fac 3126..3129 3126..3129 character at HIGH byte, user code for getting access to Emerson areas String-8 character at LOW byte. EmersonAccModeDB 0 = access is allowed Cfg, Fac 3130 3130...
  • Page 264 Boolean Limit2Level#DB Limit2Level#DB unit is ppm; 9102 6203..6204 min/max depend on EndOfRange#DB, concentration is compared with this level; 9104 6207..6208 MaxConcePercent#DB, according Limit2AlarmTyp#DB an alarm Float DifferentialMeasurementDB contact gets activated Emerson Process Management GmbH & Co. OHG...
  • Page 265 MaxValue#DB Cfg, Self 9019 6037-6038 9020 6039..6040 maximum offset corrected raw value at end of Float range MeasBufAvg#DB Dyn, Sim 9099 6197..6198 9100 6199..6200 average value of used ring buffer values Float Emerson Process Management GmbH & Co. OHG...
  • Page 266 6125..6132 polynom coefficients that compute span factor A0, A1, A2, A3 9067..9070 6133..6140 correction (PressureFactor#DB) using the Float-Arr4 assigned pressure (PressureSensorInstalledDB) PresDecimalPointDB 3090 3090 0..4 decimal point position for pressure displays uchar 9-10 Emerson Process Management GmbH & Co. OHG...
  • Page 267 1 = digital input controls pump Enum instance PumpInstalledDB Cfg, Fac 0 = not installed 3017 3017 1 = installed device has a pump installed and controls it Boolean Emerson Process Management GmbH & Co. OHG 9-11...
  • Page 268 Boolean remote access' RemoteSecurityDB 3008 3008 sets ParamAccessModeDB to 'service access' Word if input value equals service code ResponseTime#DB 3002 3002 2..60 3003 3003 signal damping (in secs) for gas change Integer 9-12 Emerson Process Management GmbH & Co. OHG...
  • Page 269 Enum StartOfRange#DB 9031 6061..6062 9032 6063..6064 beginning of measurement range in ppm Float TcntCorrCoeff#DB Cfg, Fac 9085 6169..6170 9086 6171..6172 gradient m of equation 'RawValueTfact#DB = Float m*Temperature + 1'; see RawValueTfact#DB Emerson Process Management GmbH & Co. OHG 9-13...
  • Page 270 (TemperatureFactor#DB) using the Float-Arr4 assigned temperature (TempCompSpan#DB) ToffCorrCoeffs#DB Cfg, Fac 9047..9050 6093..6100 polynom coefficients that compute zero offset A0, A1, A2, A3 9051..9054 6101..6108 correction (TemperatureOffset#DB) using the Float-Arr4 assigned temperature (TempCompZero#DB) 9-14 Emerson Process Management GmbH & Co. OHG...
  • Page 271 Fac: parameter, only setable by service/factory people Self: parameter, determined by device's algorithms itself Sim: can be simulated, then writable Fct: function to be called Ver: parameter, set by version control Rd: only readable Wr: only writable Emerson Process Management GmbH & Co. OHG 9-15...

  • Page 272: Comparison Of Registers And Parameters

    2007 = 1 dbCalibCommand (CAL_ZERO_SPAN_1_2,…) 2011 = 1/0 2011 = 1/0 dbSwitchValves (VALVE_SAMPLEGAS) 2012 = 1/0 2012 = 1/0 2013 = 1/0 2013 = 1/0 dbSwitchValves (VALVE_ZEROGAS) 2014 = 1/0 2014 = 1/0 9-16 Emerson Process Management GmbH & Co. OHG...
  • Page 273 3016 3016 AnalogAmplifierSettingDB 3017 3017 PumpInstalledDB 3018 3018 PumpControlDB 3019 3019 MaxConcePercent#DB 3020 3020 3021..3030 3021..3030 ChannelId#DB 3031..3040 3031..3040 3041 3041 AOutAdjustStart#DB 3043 3043 3042 3042 AOutAdjustEnd#DB 3044 3044 3045 3045 AOutTypeDB Emerson Process Management GmbH & Co. OHG 9-17...
  • Page 274 3081..3084 3075..3077 3075..3077 PrimVariableUnit#DB 3085..3087 3085..3087 3078 3078 DecimalPoint#DB 3088 3088 3079 3079 TempUnitDB 3080 3080 TempDecimalPointDB 3089 3089 PressUnitDB 3090 3090 PresDecimalPointDB 3091 3091 LanguageDB 3092 3092 MeasLine1DB 3093 3093 MeasLine2DB 9-18 Emerson Process Management GmbH & Co. OHG...
  • Page 275 3126..3129 3126..3129 EmersonAccessCodeDB 3130 3130 EmersonAccModeDB 3131..3138 3131..3138 ActivSimulMuxValuesDB 3139 3139 TempCheckEnable#DB 3140 3140 3141 3141 TempLowLimit#DB 3142 3142 3143 3143 TempHighLimit#DB 3144 3144 3145 3145 ValveAssign#DB 3146 3146 4001 4001 CalibrationStateDB Emerson Process Management GmbH & Co. OHG 9-19...
  • Page 276 6059..6060 9031 6061..6062 StartOfRange#DB 9032 6063..6064 9033 6065..6066 EndOfRange#DB 9034 6067..6068 9035 6069..6070 ZeroGasValue#DB 9036 6071..6072 9037 6073..6074 SpanGasValue#DB 9038 6075..6076 9039 6077..6078 LinearMaxInFac#DB 9040 6079..6080 9041..9043 6081..6086 ADC_Temp1CoeffsDB (A0, A1, A2) 9-20 Emerson Process Management GmbH & Co. OHG...
  • Page 277 9098 6195..6196 9099 6197..6198 MeasBufAvg#DB 9100 6199..6200 9101 6201..6202 Limit1Level#DB 9103 6205..6206 9102 6203..6204 Limit2Level#DB 9104 6207..6208 9105 6209..6210 RawValueTfact#DB 9106 6211..6212 9107 6213..6214 LowestEndRng#DB 9108 6215..6216 9109 6217..6218 RawValueTemperature#DB 9110 6219..6220 Emerson Process Management GmbH & Co. OHG 9-21...
  • Page 278 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 Modbus - Comparison of Parameters and Registers 9-22 Emerson Process Management GmbH & Co. OHG...

  • Page 279: Chapter 10 Service Information

    Enclose a cover letter and purchase or- returned as directed by the purchase order and der and ship the defective equipment ac- shipping instructions. cording to instructions provided in a Rosemount Return Authorization, prepaid, Emerson Process Management GmbH & Co. OHG 10-1...

  • Page 280: Customer Service

    In Asia Pacific: In Asia Pacific: Emerson Process Management Emerson Process Management Asia Pacific Pte Limited Asia Pacific Pte Limited 1 Pandan Crescent 1 Pandan Crescent Singapore 128461 Singapore 128461 +65-6-777-8211 +65-6-777-8211 10-2 Emerson Process Management GmbH & Co. OHG...

  • Page 281: Appendix

    Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 Appendix This chapter contains an extract from the Modbus publication "Modbus_over_serial_line“ A-1, page A-2 EC declaration of conformity A-1, page A-12 block diagrams A-2, page A-13 Emerson Process Management GmbH & Co. OHG...

  • Page 282: Modbus Implementation

    Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-1 Modbus Implementation Modbus Implementation Emerson Process Management GmbH & Co. OHG...
  • Page 283 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-1 Modbus Implementation Emerson Process Management GmbH & Co. OHG...
  • Page 284 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-1 Modbus Implementation Emerson Process Management GmbH & Co. OHG...
  • Page 285 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-1 Modbus Implementation Emerson Process Management GmbH & Co. OHG...
  • Page 286 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-1 Modbus Implementation Emerson Process Management GmbH & Co. OHG...
  • Page 287 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-1 Modbus Implementation Emerson Process Management GmbH & Co. OHG...
  • Page 288 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-1 Modbus Implementation Emerson Process Management GmbH & Co. OHG...
  • Page 289 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-1 Modbus Implementation Emerson Process Management GmbH & Co. OHG...
  • Page 290 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-1 Modbus Implementation A-10 Emerson Process Management GmbH & Co. OHG...
  • Page 291 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-1 Modbus Implementation Emerson Process Management GmbH & Co. OHG A-11...

  • Page 292: Ec Declaration Of Conformity

    Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 EC Declaration of Conformity EC Declaration of Conformity A-12 Emerson Process Management GmbH & Co. OHG...

  • Page 293: Block Diagrams

    Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 Block Diagrams Block Diagrams X-STREAM GP Terminals version Emerson Process Management GmbH & Co. OHG A-13...
  • Page 294 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 Block Diagrams X-STREAM GPS Sockets version A-14 Emerson Process Management GmbH & Co. OHG...
  • Page 295 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 Block Diagrams X-STREAM F Emerson Process Management GmbH & Co. OHG A-15...
  • Page 296 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006 A-16 Emerson Process Management GmbH & Co. OHG...
  • Page 297 Instruction Manual HASAxE-IM-HS X-STREAM 05/2006...
  • Page 298 T +1 (713) 467-6000 F +1 (713) 827-3329 ASIA - PACIFIC Emerson Process Management Asia Pacific Pte Ltd 1 Pandan Crescent Singapore 128461 T +65 6777 8211 F +65 6777 0947 Internet: www.ap.emersonprocess.com © 2006 Emerson Process Management GmbH & Co. OHG...

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