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Manuals and User Guides for Emerson X-STREAM GP. We have
1
Emerson X-STREAM GP manual available for free PDF download: Instruction Manual
Emerson X-STREAM GP Instruction Manual (298 pages)
Gas Analyzer
Brand:
Emerson
| Category:
Measuring Instruments
| Size: 7.94 MB
Table of Contents
Definitions
3
Maintenance Procedures
3
Preamble
3
Safety Instructions
4
General Operating Instructions
11
Magnetically Operated Front Panel
12
Table of Contents
14
Chapter 1 Technical Description
23
Overview
23
Emerson Process Management Gmbh & Co. OHG
25
X-STREAM General Purpose Tabletop or Rack Mount Version
26
Fig. 1-1: X-STREAM GP, GPS, Front Side View
26
Fig. 1-2: X-STREAM GP, Terminals Version, Rear Side View
27
Fig. 1-3: X-STREAM GPS, Plugs and Sockets Version, Rear Side View
27
X-STREAM F (Field Housing)
28
Fig. 1-4: X-STREAM F, Front Side View & Rear Side View at Carrying Handle
29
Fig. 1-5: X-STREAM F, Front Panel
30
Fig. 1-6: X-STREAM F, Bottom View
31
Fig. 1-7: X-STREAM F, Mains and Signal Terminals (Front Door Removed)
32
Reserved for Future Use
33
Gaspath Design
34
Gas Paths Materials
34
Safety Filter
34
Fittings
34
Piping
34
Gas Path Variations
35
Fig. 1-8: Single Channel or Serial Tubing
35
Fig. 1-9: Dual Channel Parallel Tubing
35
Fig. 1-10: Single Channel or Serial Tubing, with Options
36
Optional Gas Path Components
37
Internal Sample Gas Pump
37
Internal Valve Block
37
Internal Flow Monitor
37
Internal Barometric Pressure Sensor
37
Optional Heated Compartment
38
Fig. 1-12: Optional Heated Compartment
38
Interfaces
39
Analog Outputs
39
Modbus Interface
39
Status Signals (NAMUR)
39
Optional Interfaces
40
Digital Outputs
40
Digital Inputs
40
Fig. 1-13: Digital Outputs - Schematic
40
Fig. 1-14: Digital Inputs - Priorities
41
Remotely Activating a Calibration Procedure Using in 1 to in 3
41
Valve Control
42
Remote Pump Control
42
Table 1-1: Digital Inputs IN4-IN7, Array
42
Chapter 2 Technical Data
43
Common Technical Data
44
Model Specific Technical Data
47
X-STREAM GP, GPS Tabletop or Rack Mount Version
47
Fig. 2-1: X-STREAM GP, GPS - Dimensions [Approx. MM (Inch)]
47
Terminals Version
48
Fig. 2-2: X-STREAM GP, (Terminals Version) - Terminals and Fuse Holders
49
Sockets Version
50
Fig. 2-3: X-STREAM GPS, (Sockets Version) - Power and Signals Connectors
50
X-STREAM F Field Housing
52
Fig. 2-4: X-STREAM F - Dimensions (Approx. MM [Inch])
52
Fig. 2-6: X-STREAM F - Signals Terminals
54
Information on the Nameplate Label
55
Fig. 2-7: Analyzer Nameplate Label (Example)
55
Chapter 3 Measuring Principles
57
Infrared Measurement (IR) Ultraviolet Measurement (UV)
57
Interference Filter Correlation (IFC)
57
Fig. 3-1: Absorption Bands of Measured Gases and Transmission of Interference Filters
58
Opto Pneumatic Measuring Principle
59
Fig. 3-2: Gas Detector Design Principle
59
Technical Implementation
60
Fig. 3-3: IR Photometer Assembly Principle
61
Fig. 3-4: Photometer Assembly with Pyroelectrical Detector
63
Fig. 3-5: IR & UV Photometer Assemblies with Gas Detectors
64
Oxygen Measurement
65
Paramagnetic Measurement
65
Table 3-1: Solvent Resistant Sensor: Approved Solvents
65
Fig. 3-6: Paramagnetic Oxygen Detector, Assembly Principle
66
Table 3-2: Medium Affected Materials Within Paramagnetic Oxygen Sensor
66
Electrochemical Measurement
67
Fig. 3-7: Electrochemical Sensor Assembly Principle
67
Fig. 3-8: Electrochemical Reaction of Oxygen Sensor
68
Special Hints on Oxygen Sensors
69
Table 3-3: Paramagnetic Oxygen Measurement, Cross Interference by Accompanying Gases
69
Table 3-4: Electrochemical Oxygen Measurement, Cross Interference by Accompanying Gases
69
Thermal Conductivity Measurement
70
Principle of Operation
70
Fig. 3-9: Wheatstone Bridge
70
Table 3-5: Examples of Specific Thermal Conductivities
70
Technical Implementation
71
Fig. 3-10A: TC Cell, Exterior View
71
Fig. 3-10B: TC Cell, Sectional View
71
Measurement Specification
72
Table 3-6: Gas Components and Measuring Ranges, Examples
72
Table 3-7: Measurement Performance Specifications
73
Chapter 4 Installation
75
Abstract
75
Gas Conditioning
76
Fig. 4-0: Example of Gas Fittings Label
77
Fig. 4-1: Bypass Mode Installation
78
Electrical Connections
79
Detailled Installation Instructions
80
X-Stream Gp, X-Stream Gps
80
Fig. 4-2:Frontal View
80
Plugs & Sockets Version
81
Fig. 4-3: Rear Panel - Plugs & Sockets Version
81
Fig. 4-4: Socket X1 - Pin Assignment
82
Fig. 4-5: Socket X2 - Pin Assignment
83
Fig. 4-7: Plug X3 - Pin Assignment
84
Fig. 4-6: Relay Status Signals, Block Diagram
84
Fig. 4-8: Socket X4 - Pin Assignment
85
Terminals Version
87
Fig. 4-10: Rear Panel - Terminals Version
87
Fig. 4-11: Analog Signal Output Terminals
88
Fig. 4-12: Modbus Interface Terminals
89
Fig. 4-14: Relay Status Terminals
90
Fig. 4-13: Relay Status Signals, Block Diagram
90
Fig. 4-15: Digital Input & Output Terminals
91
X-Stream F
94
Fig. 4-17: X-STREAM F
94
Fig. 4-18: X-STREAM F -Allocation of Terminals and Gas Fittings
95
Fig. 4-19: X-STREAM F - Analog Output Terminals
97
Fig. 4-20: X-STREAM F - Modbus Interface Terminals
98
Fig. 4-22: X-STREAM F - Relay Status Terminals
99
Fig. 4-21: Relay Status Signals, Block Diagram
99
Fig. 4-23: Digital Input & Output Terminals
100
Fig. 4-24: Power Terminals
101
Hints on Wiring Signal Inputs and Outputs
103
Electrical Connections in General
103
Fig. 4-25: Shielded Signal Cable, Shield Connected at both Ends
103
Fig. 4-26: Shielded Signal Cable, Shield Connected at One End
104
Fig. 4-27: Double-Shielded Signal Cable, Shields Connected at both Sides
104
Wiring Inductive Loads
105
Driving Multiple Loads
105
Fig. 4-28: Suppressor Diode for Inductive Loads
105
Fig. 4-29: "Serial" Wiring
105
Driving High Current Loads
106
Fig. 4-30: Running Supply Lines "Parallel
106
Fig. 4-31: Driving High Current Loads
106
Chapter 5 User Interface and Software Menus
107
Abstract
107
The User Interface
107
Fig. 5-1: X-STREAM User Interface
107
The Status Leds
108
The Display
108
The Keys
109
Magnetically Operated Front Panel
110
Fig. 5-2: X-STREAM Magnetic Tool
110
Software
111
Power-On Sequence
111
Measuring Screen
111
Menu Structure
112
Navigating and Editing
112
Access Levels
114
Special Screens
115
Menu System
116
Power-On and Measuring Screen
117
Fig. 5-3: X-STREAM Software Menu Structure
118
Control Menu
119
Zero Calibration Menu
120
Span Calibration Menu
121
Advanced Calibration Menu
122
Calibration Status Screen
123
Apply Gas Menu
124
Acknowledgements Menu
125
Setup Menu
126
Display Setup Menu
127
Display Language Setup Menu
129
Menu Access Setup Menu
130
Component Setup Menu
131
Calibration Setup Menu
132
Calibration Gases Setup Menu
133
Interval Time Setup Menu
134
Measurement Setup Menu
135
Signal Damping Setup Menu
136
Cross Interference Setup Menu
137
AD Conversion Setup Menu
138
In/Outputs Setup Menu
139
Analog Output Setup Menu
140
Analog Output Signal Setup
141
Table 5-1: Analog Output Signal Selection
141
Analog Output Range Setup
142
Table 5-2: Analog Output Signal Setting & Operation Modes
143
Analog Output Signal Scaling Setup
144
Analog Output Signal Trimming
145
Valve Assignment
146
Installed Options Setup Menu
147
Communication Setup Menu
148
Modbus Parameters
148
Alarms Setup Menu
149
Save-Load Menu
150
Miscellaneous Screen
152
Status Menu
153
Failure Status Screen
154
Check Requests Status Screen
155
Function Check Status Screen
156
Off Spec Status Screen
157
Calibration Status Screen
158
Measurement Status Screen
159
Alarms Status Screen
160
Info Menu
161
Measuring Range Info Screen
162
Factory Settings Screen
163
Installed Options Info Screen
164
Chapter 6 Initial Startup
165
Abstract
165
Checking the Instrument's Setup
166
Instrument's Language Setup
167
Display Information Setup
168
Calibration Data Setup
168
Analog Output Setup
171
Table 6-1: Analog Output Signals Settings & Operation Modes
174
Concentration Alarms Setup
176
Table 6-2: Thresholds Influenced by Spanrange Parameter
177
Fig. 6-1: Thresholds Defining a Window
179
Fig. 6-2: HIGH and HIGH-HIGH Alarm Mode
180
Fig. 6-3: LOW and LOW-LOW Alarm Mode
181
Chapter 7 Maintenance
185
Abstract
185
Performing a Leak Test
186
Fig. 7-1: Leak Testing with U-Turn Manometer
186
Calibration Procedures
187
Preparing a Calibration
188
Manual Calibration
191
Manual Zero Calibration
191
Manual Span Calibration
192
Advanced Calibration
194
Additional Preparations for Advanced Calibration
195
Fig. 7-2: Calibration Improvement by Variable Valve Assignments
195
Zero All Calibration
198
Span All Calibration
200
Zero & Span All Calibration
202
Auto Calibration
205
Additional Preparations for Auto Calibration
205
Fig. 7-3: Calibration Improvement by Variable Valve Assignments
205
Zero Auto Calibration
208
Span Auto Calibration
210
Unattended Auto Calibration
212
Fig. 7-3: Graphical Explanation of Interval Time Settings
213
Resetting a Calibration
214
Verifying a Calibration
214
Cancelling an Ongoing Calibration
215
Cross Interference Compensation
217
Replacing the Electrochemicalsensor
219
Precautions for Sensor Handling
221
Opening the Analyzer
223
Opening X-STREAM GP / GPS
223
Opening X-STREAM F
223
Fig. 7-4: X-STREAM Interior Views
223
Locating the Sensor
224
Fig. 7-5: X-STREAM GP Interior View
224
Fig. 7-6: Cardcage Detail
224
Fig. 7-8: Purged Box Detail
224
Sensor Unit Disassembly
225
Fig. 7-9: Sensor Unit Assembly
225
Fig. 7-10: Sensor Block Assembly
225
Sensor Amplifier Adjustment
226
Fig. 7-11: OXS Board, Top View
226
Finalizing the Sensor Replacement
227
Cleaning the Instrument's Outside
228
Save / Restore Configuration Data Sets
229
Save Cfgdata to Userdata
230
Restore Userdata to Cfgdata
231
Restore Factdata to Cfgdata
232
Save / Restore to an External Device
233
Save Cfgdata to Comport
234
Restore Comport to Cfgdata
236
Chapter 8 Troubleshooting
237
Abstract
237
Solving Problems Indicated by Status Messages
238
Solving Problems Not Indicated by Status Messages
244
Fig. 8-0: X-STREAM F Interior View with Flapped Front Panel
244
Troubleshooting on Components
248
Opening X-STREAM GP / GPS
248
Opening X-STREAM F
248
Fig. 8-1: X-STREAM Interior Views
248
Measuring Points
249
Measuring Points at BKS Board
249
Supply Voltage +6 V
249
Positive Reference Voltage
249
Fig. 8-2: BKS Board (Section), Measuring Points
249
Negative Reference Voltage
250
Temperature Sensor
250
Light Barrier Signal
251
Fig. 8-3:Light Barrier Signal
251
Analog Preamplifier
252
Measuring Points at OXS Board (Electrochemical Oxygen Measurement)8-17
253
Sensor Signal
253
Fig. 8-4: OXS Board, Assembled, Top View
253
BKS 20 Board Jumper Configuration
254
Fig. 8-5: BKS Board (Section)
254
Fuse on BKS 20 Board
255
Fig. 8-6: Allocation of Fuse on BKS Board
255
Chapter 9 Modbus Functions
257
Abstract
257
Supported Functions
258
List of Parameters and Registers
259
Comparison of Registers and Parameters
272
Chapter 10 Service Information
279
Return of Material
279
Customer Service
280
Training
280
Appendix
281
Modbus Implementation
282
EC Declaration of Conformity
292
Block Diagrams
293
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