Emerson Rosemount WPG Reference Manual
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Emerson Rosemount WPG Reference Manual

Wireless pressure gauge with wirelesshart protocol
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Reference Manual
00809-0100-4045, Rev AB
March 2016
™
Rosemount
Wireless Pressure Gauge
®
with WirelessHART
Protocol

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  • Page 1 Reference Manual 00809-0100-4045, Rev AB March 2016 ™ Rosemount Wireless Pressure Gauge ® with WirelessHART Protocol...

  • Page 3: Table Of Contents

    Reference Manual Table of Contents 00809-0100-4045, Rev AB March 2016 Contents 1Section 1: Introduction Using this manual............3 Models covered .
  • Page 4 Reference Manual Table of Contents 00809-0100-4045, Rev AB March 2016 3.5.2 Activate wireless ..........17 3.5.3 Considerations for devices with percent of range engineering unit .
  • Page 5 Reference Manual Table of Contents 00809-0100-4045, Rev AB March 2016 AAppendix A: Specifications and Reference Data Physical specifications ..........41 A.1.1 Material selection .
  • Page 6 Reference Manual Table of Contents 00809-0100-4045, Rev AB March 2016 B.5.2 Canada ............52 B.5.3 Europe.
  • Page 7 Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. ™ For information on Emerson Process Management nuclear-qualified products, contact your local Rosemount Sales Representative. This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference.
  • Page 8 Reference Manual Title Page 00809-0100-4045, Rev AB March 2016 Explosions could result in death or serious injury. Installation of device in an explosive environment must be in accordance with  appropriate local, national and international standards, codes, and practices. Ensure device is installed in accordance with intrinsically safe or non-incendive ...

  • Page 9: Using This Manual

    Introduction Reference Manual March 2016 00809-0100-4045, Rev AB Section 1 Introduction Using this manual The sections in this manual provide information on installing, operating, and maintaining ™ ® the Rosemount Wireless Pressure Gauge with WirelessHART protocol. The sections are organized as follows: Section 2: Hardware Installation contains mechanical and electrical installation instructions and considerations.
  • Page 10 Reference Manual Introduction 00809-0100-4045, Rev AB March 2016 Introduction...

  • Page 11: Overview

    Reference Manual Hardware Installation 00809-0100-4045, Rev AB March 2016 Section 2 Hardware Installation Overview ..............page 5 Safety messages .

  • Page 12: Considerations

    Reference Manual Hardware Installation 00809-0100-4045, Rev AB March 2016 Considerations 2.3.1 Pre-installation Optional: power/device check The device is designed to be installation-ready. To check device battery prior to installation, perform the following: Perform “Turn on device” on page Slide the ON/OFF switch to the OFF position until ready for use. Network design best practices When mounting the device, recommended practices should be considered to achieve the best wireless performance.

  • Page 13: Installation

    Reference Manual Hardware Installation 00809-0100-4045, Rev AB March 2016 2.3.2 Installation Measurement performance depends upon proper installation of the device and impulse piping. Mount the device close to the process and use a minimum of piping to achieve best performance. Also, consider the need for easy access, personnel safety, and a suitable device environment.

  • Page 14: Installation Procedure

    Reference Manual Hardware Installation 00809-0100-4045, Rev AB March 2016 Installation procedure Figure 2-2. Installation Flowchart 2.4.1 Seal and protect threads 2.4.2 Mount device Note Use wrench on flats, not on housing. Mounting orientation The low side pressure port (atmospheric reference) on the process pressure gauge is located in the neck of the device behind the housing.

  • Page 15: Turn On Device

    Reference Manual Hardware Installation 00809-0100-4045, Rev AB March 2016 Figure 2-3. Low Side Pressure Port A. Low side pressure port (atmospheric reference) 2.4.3 Turn on device Check to ensure the device and battery are working properly. Twist the cover counterclockwise to remove it. Slide the OFF/ON switch to the ON position to initiate the power sequence.

  • Page 16: Mounting Requirements

    Reference Manual Hardware Installation 00809-0100-4045, Rev AB March 2016 The best location for the device in relation to the process pipe depends on the process itself. Use the following guidelines to determine device location and placement of impulse piping: Keep impulse piping as short as possible. ...

  • Page 17: Process Connection

    Reference Manual Hardware Installation 00809-0100-4045, Rev AB March 2016 Process connection Interfering or blocking the atmospheric reference port will cause the device to output erroneous pressure values. Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the device so the process can drain away.

  • Page 18: Manifold Operation

    Reference Manual Hardware Installation 00809-0100-4045, Rev AB March 2016 Note If using thread tape, be sure the thread tape does not strip when the manifold assembly is started. Wrench tighten manifold into process connection (minimum toque value is 425 in-lbs). Count how many threads are still showing (minimum engagement is 3 revolutions).
  • Page 19 Reference Manual Hardware Installation 00809-0100-4045, Rev AB March 2016 To isolate the device, close the isolate valve. Device Test/vent (closed) Isolate Process (closed) To bring the device to atmospheric pressure, open the vent valve or bleed screw. Note: -in. male NPT pipe plug may be installed in the test/vent port and will need to be removed with a wrench in order to vent the manifold properly.
  • Page 20 Reference Manual Hardware Installation 00809-0100-4045, Rev AB March 2016 Open the Isolate (block) valve to return the device to service. Device Test/vent (closed) Isolate Process (open) Adjusting valve packing Over time, the packing material inside a Rosemount manifold may require adjustment in order to continue to provide proper pressure retention.

  • Page 21: Overview

    Reference Manual Configuration 00809-0100-4045, Rev AB March 2016 Section 3 Configuration Overview ..............page 15 Safety messages .

  • Page 22: System Readiness

    Verify the latest Device Description (DD/DTM) is loaded on your systems to ensure proper communications. Download the latest DD at EmersonProcess.com or hartcomm.org. In the Browse by Member dropdown menu, select Rosemount business unit of Emerson Process Management. Select desired product. Within Table 3-1, use the HART Universal Revision and Device Revision numbers to find the correct Device Description.

  • Page 23: Connection Diagrams

    Follow the commands to perform the procedure. 3.5.2 Activate wireless Do not activate wireless until Emerson Wireless Gateway is installed and functioning properly; toggling off and on reduces battery life. Join device to network Obtain Network ID and Join Key for the wireless network (available in wireless gateway).

  • Page 24: Considerations For Devices With Percent Of Range Engineering Unit

    The range values command sets the lower and upper range values used for the percent of range engineering unit. Note Devices are shipped from Emerson fully calibrated to the factory default of full scale (scale range = upper range limit). From the HOME screen, enter the Fast Key sequence.

  • Page 25: Review Device Information

    Reference Manual Configuration 00809-0100-4045, Rev AB March 2016 3.6.2 Review device information From the HOME screen, enter the Fast Key sequence. Fast Keys 1, 9 From the Home screen, select 1: Overview. Select 9: Device Information. Select from the corresponding number to view each field: Identification Revisions Radio...

  • Page 26: Advanced Device Parameter Setup

    Reference Manual Configuration 00809-0100-4045, Rev AB March 2016 From the HOME screen, enter the Fast Key sequence. Fast Keys 3, 2 From the Home screen, select 3: Service Tools. Select 2: Variables. The Operating Parameters menu displays the following information pertaining to the device: Mapped Variables ...

  • Page 27: Wireless Update Rate

    Reference Manual Configuration 00809-0100-4045, Rev AB March 2016 3.7.2 Wireless update rate From the HOME screen, enter the Fast Key sequence. Fast Keys 2, 2, 3, 2 From the Home screen, select 2: Configure. Select 2: Advanced Setup. Select 3: Wireless. Select 2: Update Rate.

  • Page 28: Device Reset

    Reference Manual Configuration 00809-0100-4045, Rev AB March 2016 Note The following parameters pertaining to the device can be simulated: Pressure, Sensor Temperature, and Supply Voltage 3.8.2 Device reset The master reset function will reset the device electronics. To perform a device reset: From the HOME screen, enter the Fast Key sequence.
  • Page 29 Reference Manual Configuration 00809-0100-4045, Rev AB March 2016 Table 3-2 contains further information on device specific MWP as it correlates to the device specific scale range. Table 3-2. Maximum Working Pressure Maximum working Maximum Scale range 105% of MWP pressure (MWP) overpressure limit Vacuum to 30 psi 30 psi...
  • Page 30 Reference Manual Configuration 00809-0100-4045, Rev AB March 2016 Table 3-3. Dial Locations Parameter Configuration Measured process pressure Unlatched (factory default) Latched >105% MWP LED Color: Green LED Color: Red Dial Location: Off-scale Dial Location: Red X Local device status and notifications for more information.

  • Page 31: Acknowledge And Reset Overpressure Notification

    Reference Manual Configuration 00809-0100-4045, Rev AB March 2016 3.9.2 Acknowledge and reset overpressure notification From the HOME screen, enter the Fast Key sequence Fast Keys 3, 4, 3 From the Home screen, select 3: Service Tools. Select 4: Maintenance. Select 3: Acknowledge Over-Pressure. Follow the commands to perform the procedure.
  • Page 32 Reference Manual Configuration 00809-0100-4045, Rev AB March 2016 Configuration...

  • Page 33: Overview

    Reference Manual Operation and Maintenance 00809-0100-4045, Rev AB March 2016 Section 4 Operation and Maintenance Overview ..............page 27 Safety messages .

  • Page 34: Determining Necessary Sensor Trims

    Reference Manual Operation and Maintenance 00809-0100-4045, Rev AB March 2016 Table 4-1. Recommended Calibration Tasks Measurement type Tasks Reconfigure parameters if necessary. Gage Compound Vacuum Zero trim the device to compensate for mounting effects or static pressure effects. Optional: Perform a sensor trim. (Accurate pressure source required.) Reconfigure parameters if necessary.
  • Page 35 Reference Manual Operation and Maintenance 00809-0100-4045, Rev AB March 2016 Zero trim is a single-point offset adjustment. It is useful for compensating for mounting position effects and is most effective when performed with the device installed in its final mounting position. Since this correction maintains the slope of the characterization curve, it should not be used in place of a sensor trim over the full sensor range.

  • Page 36: Sensor Trim

    Reference Manual Operation and Maintenance 00809-0100-4045, Rev AB March 2016 4.3.3 Sensor trim When performing a sensor trim, both the upper and lower limits can be trimmed. If both upper and lower trims are to be performed, the lower trim must be done before the upper trim.

  • Page 37: Dial Adjustment

    Reference Manual Operation and Maintenance 00809-0100-4045, Rev AB March 2016 4.3.4 Dial adjustment Dial adjustment can be used to adjust the dial above or below zero and allows for adjustments up to 13% of span. Note Dial adjustment adjusts the position of the factory dial calibration. It is possible to degrade the performance of the gauge if the operation is done improperly or inaccurately.

  • Page 38: Replacing The Battery

    Reference Manual Operation and Maintenance 00809-0100-4045, Rev AB March 2016 Replacing the battery The Rosemount Wireless Pressure Gauge shall be used only with the battery (00G45-9000-0001) supplied by Rosemount. This battery has been officially tested with the device as required by the I.S. standards during the assessment of the Rosemount Wireless Pressure Gauge.

  • Page 39: Local Device Status And Notifications

    Reference Manual Operation and Maintenance 00809-0100-4045, Rev AB March 2016 Local device status and notifications The flashing LED indicates device status using the colors described in Table 4-2. For start up considerations, refer to “Turn on device” on page Table 4-2. Status Descriptions LED color Device status Green...
  • Page 40 Reference Manual Operation and Maintenance 00809-0100-4045, Rev AB March 2016 Operation and Maintenance...

  • Page 41: Service Support

    Remote troubleshooting ........... page 37 Service support ™ To expedite the return process outside of the United States, contact the nearest Emerson Process Management representative. Within the United States, call the Emerson Process Management Instrument and Valve Response Center using the 1-800-654-RSMT (7768) toll-free number.

  • Page 42: Local Troubleshooting

    Reference Manual Troubleshooting 00809-0100-4045, Rev AB March 2016 Local troubleshooting Table 5-1. Interpreting Local Notifications LED color Dial location Device status Recommended action(s) Green Functioning properly No action required. Battery is low Battery replacement recommended. Amber ® Investigate active notification via a HART Battery is low, device is Communicator.

  • Page 43: Remote Troubleshooting

    Reference Manual Troubleshooting 00809-0100-4045, Rev AB March 2016 Remote troubleshooting ™ Table 5-2. Interpreting PlantWeb Statuses PlantWeb Notification Description Recommended action(s) status Good None Functioning properly No action required The device has failed to 1. Perform a Device Reset. write to the database 2.
  • Page 44 Reference Manual Troubleshooting 00809-0100-4045, Rev AB March 2016 ™ Table 5-2. Interpreting PlantWeb Statuses PlantWeb Notification Description Recommended action(s) status 1. Verify process and ambient temperature is within the device’s operating range. Sensor The sensor temperature 2. Remote mount the device away from process and Temperature has exceeded its safe environmental conditions.
  • Page 45 Reference Manual Troubleshooting 00809-0100-4045, Rev AB March 2016 ™ Table 5-2. Interpreting PlantWeb Statuses PlantWeb Notification Description Recommended action(s) status 1.Click on details for more information. 2. Correct the parameter that has a configuration Configuration The device has detected a error.
  • Page 46 Reference Manual Troubleshooting 00809-0100-4045, Rev AB March 2016 Troubleshooting...

  • Page 47: Physical Specifications

    A.1.6 Material of construction etc.), when specifying product materials, options, and components for the particular application. Emerson Process Housing Management is not in a position to evaluate or guarantee Engineered Polymer, NEMA 4X and IP66/67...

  • Page 48: Operating Specifications

    Specifications and Reference Data Reference Manual March 2016 00809-0100-4045, Rev AB A.2.6 Burst pressure limit Rosemount 306 Integrated Manifolds Reference the Rosemount Manifolds Product Data Up to 11,000 psi (758 bar) Sheet for shipping weights. A.2.7 Minimum span limits for percent of range engineering unit A.2 Operating specifications The maximum rangedown is 10:1.

  • Page 49: A.2.13Output

    Automatically Manual activation required Rosemount Wireless Pressure Gauge Customer specified Activated Rosemount Wireless Pressure Gauge and Automatically (matching) Manual activation required Emerson Smart Wireless Gateway A.4 Spare parts Description Part number Battery 00G45-9000-0001 Battery retainer 00G45-9000-0002 Screws for retainer and shroud...
  • Page 50 Specifications and Reference Data Reference Manual March 2016 00809-0100-4045, Rev AB Dimensional Drawings Figure A-1. Rosemount Wireless Pressure Gauge [86] [114] [139] [191] 1.96 [49,8] [61] 10.4 [264] Dimensions are in inches (millimeters). Specifications and Reference Data...
  • Page 51 Specifications and Reference Data Reference Manual March 2016 00809-0100-4045, Rev AB Ordering Information Table A-1. Rosemount Wireless Pressure Gauge Ordering Information H The Standard offering represents the most common options. The starred options (H) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. Model Device type Wireless Pressure Gauge...
  • Page 52 Specifications and Reference Data Reference Manual March 2016 00809-0100-4045, Rev AB Table A-1. Rosemount Wireless Pressure Gauge Ordering Information H The Standard offering represents the most common options. The starred options (H) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. inHg cmHg mmHg...
  • Page 53 Specifications and Reference Data Reference Manual March 2016 00809-0100-4045, Rev AB Table A-1. Rosemount Wireless Pressure Gauge Ordering Information H The Standard offering represents the most common options. The starred options (H) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. Calibration certification Calibration certificate Material traceability certification...

  • Page 54: Pressure Scale Ranges

    Specifications and Reference Data Reference Manual March 2016 00809-0100-4045, Rev AB A.5 Pressure scale ranges Additional scale ranges available. Contact Emerson Process Management for additional information. Bar-kg/cm Code Vacuum Code Vacuum 000000 -15/0 000000 -1/0 Gage/absolute Compound Gage/absolute Compound 000005...
  • Page 55 Specifications and Reference Data Reference Manual March 2016 00809-0100-4045, Rev AB mbar kiloPascals (kPa) Code Vacuum Code Vacuum 000000 -1000/0 000000 -100/0 Gage/absolute Compound Gage/absolute Compound 000400 000040 000600 000060 001000 1000 1000 000100 001500 1500 1500 000150 002000 2000 2000 000160 003000...
  • Page 56 Specifications and Reference Data Reference Manual March 2016 00809-0100-4045, Rev AB Code Vacuum Code Vacuum 000000 -30/0 000000 -1000/0 Gage/absolute Compound Gage/absolute Compound 000035 000500 000060 000900 cmHg 000070 000100 Code Vacuum 000140 000000 -75/0 000240 Gage/absolute Compound 000400 000150 000500 000750 000700...

  • Page 57: European Union Directive Information

    Nearly every country requires this type of product changements ou les modifications apportés à l'équipement certification. Emerson is working with governmental qui n'est pas expressément approuvé par Emerson Process agencies around the world to supply fully compliant Management pourraient annuler l'autorité de l'utilisateur à...

  • Page 58: Usa

    Product Certifications Reference Manual March 2016 00809-0100-4045, Rev AB B.5.1 USA Special Conditions for Safe Use (X): 1. Do not replace battery when explosive atmosphere is U.S.A. Intrinsically Safe (IS) present. Ne pas remplacer les accumulateurs si une Certificate: [CSA] 70047656 atmosphère explosive peut être présente.
  • Page 59 Product Certifications Reference Manual March 2016 00809-0100-4045, Rev AB Special Conditions for Safe Use (X): 1. The plastic may constitute a potential electrostatic ignition risk and must not be rubbed or cleaned with a dry cloth. 2. The measured capacitance between the equipment enclosure and metallic inline sensor module is 4.7pF.
  • Page 60 Product Certifications Reference Manual March 2016 00809-0100-4045, Rev AB Figure B-1. Rosemount Wireless Pressure Gauge Installation Drawing Product Certifications...

  • Page 61: Overview

    Field Communicator Menu Trees Reference Manual March 2016 00809-0100-4045, Rev AB Appendix C Field Communicator Menu Trees Overview Figure C-1. Overview Field Communicator Menu Trees...
  • Page 62 Field Communicator Menu Trees Reference Manual March 2016 00809-0100-4045, Rev AB Figure C-2. Configure Figure C-3. Service Tools Field Communicator Menu Trees...
  • Page 63 Field Communicator Menu Trees Reference Manual March 2016 00809-0100-4045, Rev AB Figure C-4. Device Information Figure C-5. Device Information (continued) Field Communicator Menu Trees...
  • Page 64 Field Communicator Menu Trees Reference Manual March 2016 00809-0100-4045, Rev AB Field Communicator Menu Trees...

  • Page 65: Overview

    Ensuring each device has multiple neighbors within range will result in the most reliable network. Have 25 percent of wireless instruments in the network within range of Emerson  Wireless Gateway. Other enhancing modifications include creating a higher percentage of devices within effective range of the gateway to 35 percent or more.
  • Page 66 Network Design Best Practices Reference Manual March 2016 00809-0100-4045, Rev AB Network Design Best Practices...
  • Page 67 Rosemount Wireless Pressure Gauge. The information in this section can be used ™ by DeltaV for notification monitoring, and in the Emerson Smart Wireless Gateways for ® additional status mapping in Modbus , OPC, etc. Messages and descriptions A complete list of additional status bits is available in the Gateway.
  • Page 68 Device Variable Index Reference Manual March 2016 00809-0100-4045, Rev AB Table E-3. Maintenance Additional Message Description status Voltage conditions Supply voltage is low and may soon affect device Byte 8 :: Bit 4 out of range operation Pressure out of Pressure has exceeded the maximum Byte 3 :: Bit 5 limits...
  • Page 70 Standard Terms and Conditions of Sale can be found at: www.Emerson.com/en-us/pages/Terms-of-Use.aspx Emerson FZE P.O. Box 17033 The Emerson logo is a trademark and service mark of Emerson Electric Co. Jebel Ali Free Zone - South 2 AMS, DeltaV, Instrument Toolkit, Rosemount, and Rosemount logotype are trademarks of Emerson Process Management.

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