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Emerson Rosemount Xstream Series Instruction Manual Addendum

Gas analyzer. flameproof variation for use in zone 1 and division 2 hazardous areas.
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See also: Instruction Manual , Manual
Instruction Manual
HASXEDE-IM-EX
03/2012
Gas Analyzer
X-STREAM Enhanced Series
Flameproof Variation
For Use in Zone 1 and Division 2 Hazardous Areas
Instruction Manual Addendum
www.EmersonProcess.com

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  • Page 1 Instruction Manual HASXEDE-IM-EX 03/2012 Gas Analyzer X-STREAM Enhanced Series Flameproof Variation For Use in Zone 1 and Division 2 Hazardous Areas Instruction Manual Addendum www.EmersonProcess.com...
  • Page 2 • Read all instructions prior to installing, operating, and servicing the product. • If you do not understand any of the instructions, contact your Emerson Process Management (Rosemount Analytical) representative for clarification. • Follow all warnings, cautions, and instructions marked on and supplied with the product.

  • Page 3: Table Of Contents

    3.4 Symbols and Typographical Conventions ........3-4 Emerson Process Management GmbH & Co. OHG...
  • Page 4 A.2 ATEX EC Type Examination Certificate ........A-3 TOC-2 Emerson Process Management GmbH & Co. OHG...
  • Page 5 Leak Testing with U-turn Manometer ..............3-2 Fig. 3-2: Front panel ......................3-5 Fig. 3-3: Arrangement of concentration thresholds .............3-25 Fig. 3-4: Ethernet connectors .....................3-28 Fig. 3-5: Web browser logon screen ...................3-30 Fig. 3-6: Web browser measurements screen ..............3-30 Emerson Process Management GmbH & Co. OHG TOC-3...
  • Page 6 Trace Moisture - Standard Measurement Performance Specifications ....1-16 Tab. 1-9: Oxygen - Standard and Enhanced Measurement Performance Specifications ...1-17 Tab. 1-10: Special Performance Specifications for Gas Purity Measurements .....1-18 Tab. 3-1: Analog output signals settings and operational modes ........3-23 TOC-4 Emerson Process Management GmbH & Co. OHG...

  • Page 7: Introduction

    HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE, PRACTICE, CONDITION, STATEMENT, ETC. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness. NOTE! Highlights an essential operating procedure, condition or statement. Emerson Process Management GmbH & Co. OHG...

  • Page 8: Terms Used In This Instruction Manual

    The design ensures the IS cells remains safe operating conditions. even in case of failure and explosive gases (A guideline value [not part of a standard ] is are not ignited. less than 10 hours per year.) Emerson Process Management GmbH & Co. OHG...

  • Page 9: Symbols Used On And Inside The Unit

    Nevertheless several surfaces may remain hot for a limited time. more detailled information available: see in- struction manual before proceeding! more detailled information available: see in- struction manual before proceeding! Emerson Process Management GmbH & Co. OHG...

  • Page 10: Symbols Used In This Manual

    This symbol may also indicate information impor- tant for achieving accurate measurements. Emerson Process Management GmbH & Co. OHG...

  • Page 11: Safety Instructions

    25% LEL! If need be, 1100 hPa to 1500 hPa. such outlets have to end in a safe area! • Appropriate certified cable glands shall be used in accordance with IEC/EN 60079-14 Emerson Process Management GmbH & Co. OHG...

  • Page 12: Authorized Personnel

    Infallible Containment The original manufacturer's cable gland or conduit instruction manual, depending on what is used. Contact your local service center or sales office when missing documents. SAVE ALL INSTRUCTIONS FOR FUTURE USE! Emerson Process Management GmbH & Co. OHG...
  • Page 13 Any modifications to the device not meeting these requirements, will void the product certification(s). Contact Emerson Process Management‘s customer service center for return authorization. EXPLOSION HAZARD BY SAMPLE HANDLING The X-STREAM analyzer may utilize not only sample gas but one or more pressurized carrier gases and/or calibration gases.
  • Page 14 Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazard! Intended interruption of protective earth connections is not permitted! Emerson Process Management GmbH & Co. OHG...
  • Page 15 Depending on the local regulation, this may require a competent hot work supervisor to issue a hot work permit. Use ALL 20 screws to fix the cover! Violation may cause an explosion hazard! Emerson Process Management GmbH & Co. OHG...
  • Page 16 Especially all warnings in this and the associated manuals have to be considered! Inspection, maintenance and service must be carried out considering all related standards e.g. for „Inspection and maintenance of electrical installations in hazardous areas“ or „Equipment repair, overhaul and reclamation“. S-10 Emerson Process Management GmbH & Co. OHG...
  • Page 17 "European Directive for Equipment used in Explosive Atmosphere" (Directive 94/9/EC; ATEX). To stay compliant with the directive, consider the following clarification sheet re- leased by the European ATEX Notified Body Group (see next page): Emerson Process Management GmbH & Co. OHG S-11...
  • Page 18 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 Safety Instructions S-12 Emerson Process Management GmbH & Co. OHG...
  • Page 19 NOT apply gas nor operate the internal pump before the warmup time has elapsed! Violation may result in condensation inside the gas paths or damaged pump diaphragm! HIGH TEMPERATURES Hot parts may be exposed when working on photometers and/or heated components in the unit. Emerson Process Management GmbH & Co. OHG S-13...
  • Page 20 To ensure electromagnetic compatibility (EMC), only shielded cables (supplied by us on re- quest, or of equivalent standard) may be used. The customer must ensure that the shielding is correctly fitted. Shielding must be electrically connected. S-14 Emerson Process Management GmbH & Co. OHG...

  • Page 21: Chapter 1 Technical Description

    • approved cable glands (option: conduits), protecting the cable inlets and outlets. 1: Enclosure base 2: Screws 3: Enclosure cover 4: Flange 5: Eyebolts for lifting 6: Hinges Fig. 1-1: Frontal View Emerson Process Management GmbH & Co. OHG...

  • Page 22: Protective Measures In Detail

    X-STREAM XEFD. 1: Plugged when not used 2: Gas fitting (part of flame arrestor) 3: Plug 4: Cable gland (or conduits) Fig. 1-2: Bottom View Emerson Process Management GmbH & Co. OHG...

  • Page 23: High Pressure Option / Purge Option

    To permit this, special additional conditions of the special conditions given must be taken into account: in the technical data section, High sample and calibration gas pressures and in chapter 2 (installation instructions)! Emerson Process Management GmbH & Co. OHG...

  • Page 24: Explosion Protection Compliances

    Class I, Zone 1, AEx d IIB+H of Compliance. Class I, Division 2, Group BCD T3 Canada IECEx certification enables worldwide appro- Class I, Zone 1, Ex d IIB+H vals with minimized need of testing. Certificate of Compliance 1714037X Emerson Process Management GmbH & Co. OHG...

  • Page 25: Special Conditions For Safe Use

    1100 hPa to 1500 hPa. centration is above 25% LEL! If need be, such outlets have to end in a safe area! • Appropriate certified cable glands shall be used in accordance with IEC/EN 60079-14. Emerson Process Management GmbH & Co. OHG...

  • Page 26: Nameplate Label

    CE mark, number of Notified Instruction note where to install Other Body for Quality assessment the explosion proof seal Additional warning: Do not open the instrument while energized. Consult manual! Fig. 1-3: Nameplate Label Details (exemplary) Emerson Process Management GmbH & Co. OHG...

  • Page 27: Technical Data

    63 kg (139 lbs), Weight (depending on analyzer configuration) IP 66 (EN 60529) / Type 4X for outdoor installation. Protection class Analyzer must not be exposed to direct sun light Emerson Process Management GmbH & Co. OHG...

  • Page 28: Tab. 1-1: Generic Analyzer Data

    1.3 - 0,7 A with temperature control 3 - 1.5 A Gas connections Quantity max. 8 Specification flame arrestors with fittings Sizes connections: 6/4 mm or ⁄ “, stainless steel Tab. 1-1: Generic Analyzer Data Emerson Process Management GmbH & Co. OHG...

  • Page 29: Tab. 1-2: Standard Interfaces Data

    Ethernet (RJ45 sockets), 10/100 MBit specification USB 1.0 1 USB connector type A, for connecting external storage devices 2 USB ports function 1 USB connector type mini AB, for connecting external computers Tab. 1-2: Standard Interfaces Data Emerson Process Management GmbH & Co. OHG...

  • Page 30: Tab. 1-3: Optional Interfaces Data

    NAMUR NE 107 status signals 'Failure', function 'Maintenance request', 'Out of specifica- tion', 'Function check', concentration alarms, control signals for external valves or pumps, and many more Tab. 1-3: Optional Interfaces Data 1-10 Emerson Process Management GmbH & Co. OHG...
  • Page 31 1 Interface function RS232C, RS485 or Modbus RS232C, electrical NOT optically isolated from analyzer specification 1 Service interface electronics Only to be used by Emerson personnel function Tab. 1-3: Optional Interfaces Data (cont‘d) Emerson Process Management GmbH & Co. OHG 1-11...

  • Page 32: Tab. 1-4: Increased Pressure Data

    If air is used, the output must end in a safe area, if the measured device gas concentration is above 25% V-V LEL. Consider the special conditions for safe use ( 1-5 ) Tab. 1-5: Purging Gas Data 1-12 Emerson Process Management GmbH & Co. OHG...

  • Page 33: Fig. 1-5: Signals Terminals

    Ethernet & USB Analog & digital I/O terminal strips Note! Max. 3 signal cables entries Depending on the actual analyzer configuration not all shown, or different terminals may be provided! Fig. 1-5: Signals Terminals Emerson Process Management GmbH & Co. OHG 1-13...

  • Page 34: Fig. 1-6: Power Terminals / Fuse Holders

    3…13 mm (0.11 to 0.5 inch), meter see cable gland / conduit specification Power terminals with integrated fuse holders Protective earth terminal (PE) Power cable entry EMI power supply filter Fig. 1-6: Power Terminals / Fuse Holders 1-14 Emerson Process Management GmbH & Co. OHG...

  • Page 35: Measurements Specifications

    In total, more than 60 gases are detectable, so the following table gives an overview only. Consult with Emerson for gases / configurations not listed. Not all data is applicable to all analyzer variations. The sample gas(es) and measuring ranges for your specific analyzer are given by the order acknowledgement and on the analyzer's name plate label.

  • Page 36: Tab. 1-7: Ir, Uv, Vis, Tcd - Standard And Enhanced Measurement Performance Specifications

    Special conditions apply to pressures above 1100 hPa (1.5 psig) up to 1500 hPa (7 psig) Note! Do not calibrate, see special calibration notes in the X-STREAM Enhanced instruction manual! Tab. 1-8: Trace Moisture - Standard Measurement Performance Specifications 1-16 Emerson Process Management GmbH & Co. OHG...

  • Page 37: Tab. 1-9: Oxygen - Standard And Enhanced Measurement Performance Specifications

    A remedy for this issue is to purge the housing with gas not containing the component of interest. Emerson Process Management GmbH & Co. OHG 1-17...

  • Page 38: Tab. 1-10: Special Performance Specifications For Gas Purity Measurements

    Special conditions apply to pressures above Within 24 h; daily span calibration recommended Barometric pressure sensor is required 1100 hPa (1.5 psig) up to 1500 hPa (7 psig) Tab. 1-10: Special Performance Specifications for Gas Purity Measurements 1-18 Emerson Process Management GmbH & Co. OHG...

  • Page 39: Fig. 1-7: Vapor Recovery Gas Flow Diagram

    After switching power on, wait FA2...3: Analyzer‘s outlet flame arrestors about 50 min. for the converter Filter to reach its operating tempera- Throttle Valve ture before applying gases! Fig. 1-7: Vapor Recovery Gas Flow Diagram Emerson Process Management GmbH & Co. OHG 1-19...

  • Page 40: Vapor Recovery Application (Simultaneous Measurement Of Ch And Non-Ch )

    4 Maintenance section of this manual for instructions about when and how to replace the converter material. The appendix contains listings of the PLC and calculator programs, enabling automatic converter efficiency cal- culation. 1-20 Emerson Process Management GmbH & Co. OHG...

  • Page 41: Chapter 2 Installation

    CSA approved analyzers (amount meets number of non sealed threads). Instruction manuals: - This manual addendum Trace oxygen cell stick - X-STREAM XE instruction manual (on (if applicable) USB stick) Fig. 2-1: Scope of Supply Emerson Process Management GmbH & Co. OHG...

  • Page 42: Installing The Analyzer

    Take care to use anchors and bolts specified to be used for the weight of the units! Take care the wall or stand the unit is intended to be installed at is solid and stable to hold the units! Emerson Process Management GmbH & Co. OHG...

  • Page 43: Fig. 2-2: Dimensions

    Transport lugs to be removed after installation Flame arrestors with gas fittings (enclosure threads: M18 x 1.5) Cable inlets (enclosure threads; M20 x 1.5) Eyebolt detail All dimensions in mm [inches in brackets] Fig. 2-2: Dimensions Emerson Process Management GmbH & Co. OHG...

  • Page 44: Connecting Gas Lines

    FA 02 with ⁄ “ at both ends FA 03 with ⁄ “ at both ends Fig. 2-3: Flame arrestor installed Fig. 2-4: Flame arrestor elements, into instrument enclosure considering as example FA 01 Emerson Process Management GmbH & Co. OHG...

  • Page 45: Special Conditions

    25 % V/V LEL. Flame arrestors for gas path Measuring system Flame arrestors for purge gas in-/outlet Fig. 2-5: Exemplary diagram for a single channel unit with purge option Emerson Process Management GmbH & Co. OHG...

  • Page 46: Fig. 2-6: Exemplary Diagram For A Single Channel Instrument For High Gas Pressure

    2.3.1.3 Fastening Torques for Enclosure Components Consider the permitted fastening torques, when installing components to the enclosure, as given on a label at the instrument! Fig. 2-7: Label with fastening torques, installed at the instrument Emerson Process Management GmbH & Co. OHG...

  • Page 47: Gas Conditioning

    Pressure and gas flow must remain within the values given in the „Measurement Specifications“ section within this manual. Perform a calibration each time the source of this gas (e. g. bottle) has changed! Emerson Process Management GmbH & Co. OHG...

  • Page 48: Electrical Installation

    Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazzard! The analyzers do not provide a power switch and are operable when connec- ted to power. Emerson Process Management GmbH & Co. OHG...
  • Page 49 During installation follow the instructions provided by the manufacturer of the conduits! Unused entries must be provided with flameproof plugs, secured in place with thread locking compound! Emerson Process Management GmbH & Co. OHG...
  • Page 50 AD-U adapters, reprinted with the permis- sion of Redapt Ltd Note! See the documentation delivered together with your analyzer for an original version of the cable gland or adapter installation instruc- tions, whatever is applicable ! 2-10 Emerson Process Management GmbH & Co. OHG...
  • Page 51 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 Installation - Electrical Type AD-U adapter installation instructions Emerson Process Management GmbH & Co. OHG 2-11...

  • Page 52: Fig. 2-8: Allocation Of Terminals

    Unsrew the 20 screws located on the enclosure flange. • Flap down the cover part to gain access to the analyzer inside. Inside the enclosure, keep all cables as short as possible to prevent from interferences. 2-12 Emerson Process Management GmbH & Co. OHG...
  • Page 53 USB and ethernet sections: no need to use wire end sleeves connectors, located inside the Cable skinning length: 5 mm analyzer. Screw thread: Tightening torque, min: 0.25 Nm (2.3 in.lb) Emerson Process Management GmbH & Co. OHG 2-13...

  • Page 54: Fig. 2-9: Terminals Block X1 - Analog Signals And Relay Outputs 1-4

    Configuration of relay output terminals as per standard factory setting (NAMUR status signals) Serial Interface Relay Outputs Analog Outputs Fig. 2-9: Terminals block X1 - analog signals and relay outputs 1-4 2-14 Emerson Process Management GmbH & Co. OHG...

  • Page 55: Fig. 2-10: Terminals Block X1 - Modbus Interface

    P4.10 not used not used not used P4.11 RXD0(-) not used not used P4.12 D0(-) TXD0(-) not used Fig. 2-10: Terminals block X1 - Modbus interface Emerson Process Management GmbH & Co. OHG 2-15...

  • Page 56: Fig. 2-11: Modbus Interface - Ethernet Connector

    Wiring instructions can be found in the separate manual supplied with the connector. Pin 1 Pin 8 Pin no. Signal other not used Fig. 2-11: Modbus Interface - Ethernet connector 2-16 Emerson Process Management GmbH & Co. OHG...

  • Page 57: Fig. 2-12: Terminal Blocks X4.1 And X4.2 - Digital Inputs And Outputs

    Inputs 8-14 and outputs 14-22, if available, are on the second adapter X4.2, see label above). Digital Outputs Digital Inputs Fig. 2-12: Terminal blocks X4.1 and X4.2 - Digital inputs and outputs Emerson Process Management GmbH & Co. OHG 2-17...

  • Page 58: Fig. 2-13: Terminal Block X5 - Analog Inputs

    Protected against overload to ± 15 V or rather. ± 20 mA Note! Follow the installation instructions in Chapter 4 of the X-STREAM XE Instruction-Manual! Analogeingänge 1 Screw terminals 2 Reserved for future application Fig. 2-13: Terminal block X5 - analog inputs 2-18 Emerson Process Management GmbH & Co. OHG...

  • Page 59: Fig. 2-14: Power Terminals

    Verify the power cord is layed with a distance of at least 1 cm (0.5“) to any signal cable to ensure proper insulation from signal circuits! Emerson Process Management GmbH & Co. OHG 2-19...

  • Page 60: Equipotential Bonding Conductor

    (2) of the bonding conductor is securely connected! 1 Lock washer 4 Lock washer 2 Ring terminal 5 Screw M5 3 Flat washer Fig. 2-15: Equipotential bonding conductor terminal 2-20 Emerson Process Management GmbH & Co. OHG...
  • Page 61 Depending on the local regulation, this may require a competent hot work supervisor to issue a hot work permit. Use ALL 20 screws to fix the cover! Violation may cause an explosion hazard! Emerson Process Management GmbH & Co. OHG 2-21...
  • Page 62 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 2-22 Emerson Process Management GmbH & Co. OHG...

  • Page 63: Chapter 3 Start Up

    When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed! Violation may result in condensation inside the gas paths or damaged pump diaphragm! Emerson Process Management GmbH & Co. OHG...

  • Page 64: Performing A Leak Test

    Max. pressure 7.25 psig must not change over a time period of (500 mbar)! approx. 5 minutes! Multi channel instruments: Analyzers with parallel tubing require separate leak tests for each gas path ! Emerson Process Management GmbH & Co. OHG...

  • Page 65: Switching On

    Verify that all covers and plugs are properly installed and in place! • Verify that all gas connections are tight. Violation may result in explosion, personal injury or death! Switch on the analyzer by applying power. Emerson Process Management GmbH & Co. OHG...

  • Page 66: Symbols And Typographical Conventions

    (here: key) enter enter Access levels: Access level 1 (user) Access level 2 (expert) Access level 3 (administrator) Access level 4 (service level) Screen shot (here: MAIN MENU) Control.. Setup.. Status.. Info.. Service.. Emerson Process Management GmbH & Co. OHG...

  • Page 67: Front Panel Elements

    Clear text messages appear in the bottom During an active webserver session, the line, replaced by current analyzer date & heart symbol is replaced by a network sym- time if no messages are to be displayed. bol: Emerson Process Management GmbH & Co. OHG...

  • Page 68: Keys

    Editing Abort entry keys: down Mode Function Measuring Enter main menu Highlight next menu line Open the previous/next page, Browsing when currently a line beginning with / is highlighted Editing Change current parameter Emerson Process Management GmbH & Co. OHG...
  • Page 69 Measuring Enter main menu or open 2 measurement display page (if configured) Browsing Open submenu (..) Go to next menu page, when  shows in last menu line Editing Move cursor 1 char to the right Emerson Process Management GmbH & Co. OHG...

  • Page 70: Software

    The optional unit can only be changed utilizing a setup menu. Variables shown without a co- lon cannot be edited, they are for information only. Emerson Process Management GmbH & Co. OHG...
  • Page 71 Node30: is located. To show the previous page (indicator  • place the cursor in the first accessible line and press • press , irrespective of where the cursor left is located. Emerson Process Management GmbH & Co. OHG...
  • Page 72 This menu does not show on single-channel units. Within menu descriptions, the following points out, that for multi-channel instruments a selec- tion is required: Multi-channel unit: In SELECT COMPONENT select the chan- nel to be ... 3-10 Emerson Process Management GmbH & Co. OHG...

  • Page 73: Access Levels & Codes

    1 00000001 left right • to submit the code 2 00000002 enter 3 00000003 • to exit the edit mode and return to home the previous display. Emerson Process Management GmbH & Co. OHG 3-11...

  • Page 74: Special Messages

    Line 4: measured value of channel 4 Function Executing Note! If less than four channels are installed in the  Press to return unit, only the measureands for these channels are available for selection. 3-12 Emerson Process Management GmbH & Co. OHG...
  • Page 75 2 lines display with additional se- relay, but are not shown on the display (e.g. condary parameter line concentration alarms). In such cases, check the status menu for more information. MEASUREMENT DISPLAY Emerson Process Management GmbH & Co. OHG 3-13...

  • Page 76: Language Settings

    • sets this language and the display is enter updated accordingly. • If the selected language is not the intended, repeate the last three steps until the inten- ded language is set. 3-14 Emerson Process Management GmbH & Co. OHG...

  • Page 77: Checking The Settings

    Display entering a code. Contrast.. Language: English Phrase Version EN1.30 Set the preferred language for the software. Measurements.. Measurement Display.. Menu Access.. 10 Min Auto Home: 10 Min Emerson Process Management GmbH & Co. OHG 3-15...

  • Page 78: Installed Options

    (channel) to enter the second menu page. Licenses „Licenses..“ opens another menu where you Key 1: can check or enter license codes to unlock Key 2: optional software features. Key 3: Package None Trial Days 3-16 Emerson Process Management GmbH & Co. OHG...

  • Page 79: Configuring The Display

    Line 1: Line 2: Line 3: Note! Line 4: Notice the headlines of the menus showing Line 5: a "1": This indicates that you can setup more than 1 measurement display page. Emerson Process Management GmbH & Co. OHG 3-17...

  • Page 80: Calibration Setup

    Zero Limit: 20.0 % Span Limit: 20.0 % when the incorrect gas is supplied (e.g. span gas calibration using zero gas), which would result in an incorrectly configured unit. 3-18 Emerson Process Management GmbH & Co. OHG...
  • Page 81 If no pressure sensor is installed, enter the current ambient pressure here and adjust it, when significant changes take place: this Pressure compensation improves the accuracy of the instrument. Manual Pressure: 1013 hPa Pressure 1013 hPa Pressure Status Good Emerson Process Management GmbH & Co. OHG 3-19...

  • Page 82: Setting The Analog Outputs

    The following options Low Scale: 0.00 Max Scale: 100.00 (partly dependent on the number of measu- AutoScale: ring channels and sensors installed) are FailMode: Live available: 0/4 mA: 0.00 20 mA: 100.00 Hold: 3-20 Emerson Process Management GmbH & Co. OHG...
  • Page 83 [channel] independent (Calc C is the result this means, the selected value is that of the sensor assigned to the given component of calculator C). (Press2 is the pressure value of the sensor assigned to component 2). Emerson Process Management GmbH & Co. OHG 3-21...
  • Page 84 HIGH + 10%: NE 43 failure signal level: 'above'. LOW - 10%: NE 43 failure signal level: 'below'. Further information on NE 43 is provided on the next page. 3-22 Emerson Process Management GmbH & Co. OHG...

  • Page 85: Tab. 3-1: Analog Output Signals Settings And Operational Modes

    The application of values marked * or ** depends on the setting of "Cut Mode" (for more information Chapter 6 of the X-STREAM XE instruction manual). Tab. 3-1: Analog Output Signals Settings and Operational Modes Emerson Process Management GmbH & Co. OHG 3-23...
  • Page 86 Note! This behaviour may be undesireable if e.g. the unit is connected to a data acquisition system. 3-24 Emerson Process Management GmbH & Co. OHG...

  • Page 87: Setting Concentration Alarms

    Note! A hysteresis avoids oscillating alarms in HiHi and LoLo designate pre-alarms, case the concentration is fluctuating around Hi and Lo designate main alarms. a threshold. Fig. 3-3: Arrangement of Concentration Thresholds Emerson Process Management GmbH & Co. OHG 3-25...

  • Page 88: Backup The Settings

    • make a local backup to a protected memory Local Backup.. Factory Defaults.. area USB Backup.. • restore the factory default settings, or • make a backup to an external USB device. USB Firmware Update.. 3-26 Emerson Process Management GmbH & Co. OHG...
  • Page 89 4-15 for information on how to perform a manual calibration. If your instrument features Emerson Process Management GmbH & Co. OHG 3-27...

  • Page 90: Web Browser

     Time 10/01/10 14:00 Connect your computer to the network, open a web browser and enter the instrument´s IP address. If everything is configured properly, the analyzer's logon screen shows up ( 3-30). 3-28 Emerson Process Management GmbH & Co. OHG...

  • Page 91: Connection To Single Computer

    • Click "Close" in "LAN connection properties". On your computer open a web browser and enter the instrument´s IP address. If everything is configured properly, the analyzer's logon screen shows up ( next page ). Emerson Process Management GmbH & Co. OHG 3-29...

  • Page 92: Fig. 3-5: Web Browser Logon Screen

    Click on the left most icon (question mark) in the status bar, to receive comprehensive online help on the X- STREAM XE web browser interface. Fig. 3-6: Web Browser Measurements Screen 3-30 Emerson Process Management GmbH & Co. OHG...

  • Page 93: Chapter 4 Service And Maintenance

    Parts essential for explosion protection must not be repaired, they must be replaced if defective! The authority has to issue a certificate for this and/or attach a test label to the equipment before startup after maintenance or replacement of parts. Emerson Process Management GmbH & Co. OHG...
  • Page 94 EXPLOSION HAZARD BY UNAUTHORIZED MODIFICATION Modifications affecting the integrity of type of protection (e.g. affixing addtional threads, replacing the flame arrestors by other model) are NOT PERMITTED! Violation may cause an explosion and/or personal injury or death! Emerson Process Management GmbH & Co. OHG...

  • Page 95: Verifications And Tests

    Check cable inlets (glands or conduits): If Also consider the original manufacturer‘s the cable moves, e. g. thighten the cap nut. instructions for maintenance! If tightening is ineffective, replace the cable gland or conduit. Emerson Process Management GmbH & Co. OHG...
  • Page 96 Required tools tion manual! • Manometer for max. 7.25 psi (500 mbar) • Stop valve Emerson Process Management GmbH & Co. OHG...

  • Page 97: Fig. 4-1: Leak Testing With U-Tube Manometer (Flame Arrestor)

    (5.1 ± 1) hPa. manometer Replace the flame arrestor if the measured pressure value differs more than 10 % from the reference value given above. Fig. 4-2: Pressure Drop Test Emerson Process Management GmbH & Co. OHG...

  • Page 98: Replacement Of Parts

    - ADE 1FC ISO 20 No. 05 by CAPRI, approved variations - 8163/2–PXSS2K M20 by Stahl Any ATEX approved flameproof type, e. g. - 120209 by CAPRI Cable entries stopping plugs Male thread: M20 x 1,5 Spare part # ETC01754 Emerson Process Management GmbH & Co. OHG...
  • Page 99 Thread: M16 x 45 ISO 4762 A2 Enclosure screws Modified to drawing 4.271-6945 by EMERSON PROCESS MANAGEMENT Spare part # 42716945 Type: CR2032 by Varta; Internal Battery Lithium button cell 3Vdc; 230 mAh Emerson Process Management GmbH & Co. OHG...

  • Page 100: Vapor Recovery Application - Special Information

    Additional temperature control Additional power supply unit converter material, which is a consumable Overtemperature switch and needs to be replaced depending on the Fig. 4-3: Vapor recovery application setup required converter efficiency: Emerson Process Management GmbH & Co. OHG...

  • Page 101: Determining The Converter Efficiency

    While „Pump 1“ is set to Off, the NAMUR status Function Check is actvated. Part number for converter replacement ma- terial: ETC02579 Don‘t forget to set „Pump 1“ to On again, af- ter finishing the calculation of converter ef- ficieny! Emerson Process Management GmbH & Co. OHG...

  • Page 102: Replacement Instructions

    Now you have access to the inner thermosta- Fig. 4-4: Converter assembly ted jacket (Fig. 4-6). Heating elements are inside the isolating jacket! Accessible components still may be hot and harmful to humans! Fig. 4-5: Converter assembly details 4-10 Emerson Process Management GmbH & Co. OHG...

  • Page 103: Fig. 4-6: Heated Jacket

    (Fig. 4-7). Fig. 4-6: Heated jacket 4. Take the converter vessel with connected gas lines out of jacket and analyzer. Converter vessel End cap Fig. 4-7: Converter, laid open Emerson Process Management GmbH & Co. OHG 4-11...

  • Page 104: Fig. 4-8: Converter Filling Sequence

    • keep the inner pipe free of converter material. 8. Put the washer on top of the vessel / new material. 9. Install the end cap. Fig. 4-8: Converter filling sequence 4-12 Emerson Process Management GmbH & Co. OHG...

  • Page 105: Fig. 4-9: Jacket In Converter Assembly

    16. Make sure all installation has been done properly and close the front door. Fix the door by means of ALL 20 screws. Tightening torque: 25 Nm (221 in.lb) Fig. 4-11: Converter metallic cover 17. You‘re done! Emerson Process Management GmbH & Co. OHG 4-13...

  • Page 106: Failure Situation

    Accessible components still may be hot and harmful to humans! Overtemperature protection device Fig. 4-12: Location of Overtemperature Protection Device 4-14 Emerson Process Management GmbH & Co. OHG...

  • Page 107: Perform A Calibration

    1 l/min), and utilizing the correct gas fitting. Ensure the warm-up time after switching on has elapsed! Warm-up time depends on installed measuring system and configuration, measurement specifications in section 1.7! Emerson Process Management GmbH & Co. OHG 4-15...

  • Page 108: Manual Zero Calibration

    SELECT COMPONENT (multi channel ana- lyzer only), to perform a zero calibration for another channel, to CONTROL, where you may start a span calibration. The procedure and screens look similiar to those of a zero calibration: 4-16 Emerson Process Management GmbH & Co. OHG...

  • Page 109: Manual Span Calibration

    SELECT COMPONENT (multi channel analyzer only), to perform a span calibration for another channel, press to return to the MEASUREMENT home SCREEN, to finish with manual calibration procedures. Emerson Process Management GmbH & Co. OHG 4-17...

  • Page 110: Manual Calibration For Vapor Recovery Applications

    Suitable hydrocarbons (C ) in air, con- centration should be about 90…100 % of measuring range. Perform the zero and span calibrations fol- lowing the procedures described in sections 4.4.1 and 4.4.2. 4-18 Emerson Process Management GmbH & Co. OHG...

  • Page 111: Chapter 5 Dismounting And Disposal

    Support the instrument before loosening the fixing screws (risk of dropping instrument). Two people and/or lifting equipment is required to lift and carry these units. Failure to follow may result in personal injury! Emerson Process Management GmbH & Co. OHG...
  • Page 112 • disconnect and remove all electrical con- the contained battery in compliance with nections all applicable waste treatment regulations. • fill out the Declaration of Decontamination X-STREAM XE instruction manual) properly Emerson Process Management GmbH & Co. OHG...

  • Page 113: Appendix

    EC Declaration of Conformity A.1, page A-2 ATEX EC Type Examination Certificate A.2, page A-3 CSA Certificate of Compliance A.3, page A-12 Block diagram A.4, page A-19 Assignment of Terminals and Socket A.5, page A-25 Emerson Process Management GmbH & Co. OHG...

  • Page 114: Ec Declaration Of Conformity

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 EC Declaration of Conformity A.1 EC Declaration of Conformity Emerson Process Management GmbH & Co. OHG...

  • Page 115: Atex Ec Type Examination Certificate

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 ATEX EC Type Examination Certificate A.2 ATEX EC Type Examination Certificate Emerson Process Management GmbH & Co. OHG...
  • Page 116 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 ATEX EC Type Examination Certificate Emerson Process Management GmbH & Co. OHG...
  • Page 117 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 ATEX EC Type Examination Certificate Emerson Process Management GmbH & Co. OHG...
  • Page 118 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 ATEX EC Type Examination Certificate Emerson Process Management GmbH & Co. OHG...
  • Page 119 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 ATEX EC Type Examination Certificate Emerson Process Management GmbH & Co. OHG...
  • Page 120 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 ATEX EC Type Examination Certificate Emerson Process Management GmbH & Co. OHG...
  • Page 121 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 ATEX EC Type Examination Certificate Emerson Process Management GmbH & Co. OHG...
  • Page 122 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 ATEX EC Type Examination Certificate A-10 Emerson Process Management GmbH & Co. OHG...
  • Page 123 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 ATEX EC Type Examination Certificate Emerson Process Management GmbH & Co. OHG A-11...

  • Page 124: Csa Certificate Of Compliance

    • X-STREAM Gas Analyzer Core (XCA) Table Top or Rack Mount with appliance inlet for indoor use and no display (optional with field wiring terminals for indoor use); DQD 507 Rev. 2009-09-01 Page: 1 A-12 Emerson Process Management GmbH & Co. OHG...
  • Page 125 Gas analyzer, Model: X-Stream, rated 100-240Vac, 50/60 Hz, 2–1 A. Class I, Pollution Degree II; Type 4 & IP66 Ambient Temperature Range: -30°C to +50°C Maximum internal case pressure = 110kpa DQD 507 Rev. 2009-09-01 Page: 2 Emerson Process Management GmbH & Co. OHG A-13...
  • Page 126 Class I, Zone 1, AEx d IIB+H2, T3 and/or Class I, Division 2, Groups B, C, and D, T3 Gas analyzer , Model: X-Stream, rated 100-240Vac, 50/60 Hz, 3 - 1.5A, Class I, Pollution Degree II; Ambient Temperature Range: -30°C to +50°C DQD 507 Rev. 2009-09-01 Page: 3 A-14 Emerson Process Management GmbH & Co. OHG...
  • Page 127 = Gas Path Sensors: 0, 1, 2, 3, 4, 5, 6, 7 or 8 t = Gas Path Tubing: A, B, C, D, E, F, G, H or I DQD 507 Rev. 2009-09-01 Page: 4 Emerson Process Management GmbH & Co. OHG A-15...
  • Page 128 = Bench 4 – Special Linearization or Calibration: 0, 1, 2, 3, 4, 5, A, B, C or D l = Enclosure: 1, 2, 3 or 4 m = Hazardous Area Options and Special Approvals: B or D B = CSA Certification DQD 507 Rev. 2009-09-01 Page: 5 A-16 Emerson Process Management GmbH & Co. OHG...
  • Page 129 Laboratory Use, Part 1: General Requirements UL Std No. 61010-1, 2nd Edition - Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements DQD 507 Rev. 2009-09-01 Page: 6 Emerson Process Management GmbH & Co. OHG A-17...
  • Page 130 UL 50 11th Edition - Enclosures for Electrical Equipment ANSI/ISA 12.12.01-2011 - Non-Incendive Electrical Equipment for Use in Class I and II, Division 2 and Class III, Divisions 1 and 2 Hazardous (Classified) Locations DQD 507 Rev. 2009-09-01 Page: 7 A-18 Emerson Process Management GmbH & Co. OHG...

  • Page 131: A.4 Block Diagram

    X-STREAM XE 4.300-5159/4 Sheet TN847: Trace Moisture hinzu; TN489 11.11.10 15.04. 15.04. Walther Walther Gepr. TN387: XPSA jetzt 5-kanalig 28.09.09 Block diagram Ident-Nr.: Micro Index Änderung, revision Datum Name 20___ Datum Name Emerson Process Management GmbH & Co. OHG A-19...
  • Page 132 15.04. Bangert Bearb. 4.300-5159/4 X-STREAM XE Sheet TN847: Trace Moisture hinzu; TN489 11.11.10 15.04. Walther Gepr. TN387: XPSA jetzt 5-kanalig 28.09.09 Block diagram Ident-Nr.: Micro Index Änderung, revision Datum Name 20___ Datum Name A-20 Emerson Process Management GmbH & Co. OHG...
  • Page 133 15.04. Bangert Bearb. X-STREAM XE 4.300-5159/4 Sheet 11.11.10 TN847: Trace Moisture hinzu; TN489 15.04. Walther Gepr. TN387: XPSA jetzt 5-kanalig 28.09.09 Block diagram Ident-Nr.: Micro Index Änderung, revision Datum Name 20___ Datum Name Emerson Process Management GmbH & Co. OHG A-21...
  • Page 134 15.04. Bangert Bearb. X-STREAM XE 4.300-5159/4 Sheet 11.11.10 TN847: Trace Moisture hinzu; TN489 Gepr. 15.04. Walther 28.09.09 TN387: XPSA jetzt 5-kanalig Block diagram Ident-Nr.: Micro Index Änderung, revision Datum Name 20___ Datum Name A-22 Emerson Process Management GmbH & Co. OHG...
  • Page 135 15.04. Bangert Bearb. X-STREAM XE 4.300-5159/4 Sheet TN847: Trace Moisture hinzu; TN489 11.11.10 15.04. Walther Gepr. TN387: XPSA jetzt 5-kanalig 28.09.09 Block diagram Ident-Nr.: Micro Index Änderung, revision Datum Name 20___ Datum Name Emerson Process Management GmbH & Co. OHG A-23...
  • Page 136 15.04. Bangert Bearb. X-STREAM XE 4.300-5159/4 Sheet 11.11.10 TN847: Trace Moisture hinzu; TN489 Gepr. 15.04. Walther 28.09.09 TN387: XPSA jetzt 5-kanalig Block diagram Ident-Nr.: Micro Index Änderung, revision Datum Name 20___ Datum Name A-24 Emerson Process Management GmbH & Co. OHG...

  • Page 137: Assignment Of Terminals And Sockets

    P4.12 D0(-) TXD0(-) Power cord not used not used entry Service Port Connector - Ethernet connector Flameproof housing Serial RS 232 interface Power terminals for Modbus Emerson Process Management GmbH & Co. OHG A-25...
  • Page 138 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 03/2012 A-26 Emerson Process Management GmbH & Co. OHG...
  • Page 139 Instruction Manual HASXEDE-IM-EX X-STREAM XEFD 03/2012...
  • Page 140 ©2012 Emerson Process Management. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount Analytical is a mark of one of the Emerson Process Management family of companies. All other marks are the property of their respective owners.

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