Emerson Rosemount Xi Quick Start Manual
Emerson Rosemount Xi Quick Start Manual

Emerson Rosemount Xi Quick Start Manual

Advanced electronics for zirconium oxide flue gas o2 probes
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Quick Start Guide
00825-0100-4889, Rev AA
July 2018
Rosemount
Xi
Advanced Electronics for Zirconium Oxide Flue Gas O2 Probes

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Summary of Contents for Emerson Rosemount Xi

  • Page 1 Quick Start Guide 00825-0100-4889, Rev AA July 2018 ™ Rosemount Advanced Electronics for Zirconium Oxide Flue Gas O2 Probes...
  • Page 2 The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Emerson's Rosemount products. Failure to follow the proper instructions may cause any one of the following situations to occur: loss of life, personal injury, property damage, damage to this instrument, and warranty invalidation.
  • Page 3 The CSC is staffed 24 hours a day, 7 days a week. Phone: 1-800-433-6076, 1-440-914-1261 In addition to the CSC, you may also contact Field Watch. Field Watch coordinates Emerson's field service throughout the U.S. and abroad. Phone: 1-800-654-RSMT (1-800-654-7768)
  • Page 5: Table Of Contents

    Contents Contents Chapter 1 Plan ..........................1 Unpacking ........................... 1 System considerations .........................3 Mount ............................3 Specifications ..........................6 Chapter 2 Wire ..........................9 Electrical installation ........................9 2.1.1 Optional flame safety interlock ................... 11 2.1.2 Wire the traditional architecture cable connections ............ 12 Chapter 3 Configure ........................14 Verify installation ........................14...
  • Page 6 Contents Rosemount Xi...
  • Page 7: Chapter 1 Plan

    Plan Plan Unpacking Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, remove the transmitter. Ensure that all items shown on the packing list are present. If items are missing, notify Rosemount immediately.
  • Page 8 375/475 Field Communicator package (optional) G. Optional SPS 4001B or IMPS 4000 Autocalibration Sequencer H. Xi Advanced Electronics Save the shipping container and packaging. They can be reused to return the transmitter to the factory in case of damage. Rosemount Xi...
  • Page 9: System Considerations

    Plan System considerations A typical system installation for an Xi or O2 probe is shown in Figure 1-2. Figure 1-2: Typical system installation Gases Duct Adapter plate and flange Instrument air supply (reference air) Pressure regulator Flowmeter Calibration gas Line voltage 4 to 20 mA signal Rosemount 6888Xi Advanced Electronics (optional) Stack...
  • Page 10 Remove the protective membranes prior to use of the Xi enclosure. NOTICE Failure to remove the protective membranes may cause the display to appear distorted. The membrane may be difficult or impossible to remove after extended use at elevated temperatures. Rosemount Xi...
  • Page 11 Plan Figure 1-3: Xi Advanced Electronics - panel mounting details Quick Start Guide...
  • Page 12: Specifications

    Figure 1-4: Xi Advanced Electronics - wall/surface and pipe mounting details Specifications Table 1-1: Specifications Measurement specifications Net O range 0 to 50% O user scalable -2 to 50% O user scalable with stoichiometer Lowest detectable limit 0.01% O Rosemount Xi...
  • Page 13 Internally powered input to remove heater power actuated via dry contact output from user's flame scanner Emerson has satisfied all obligations from the European leg- islation to harmonize the product requirements in Europe. All static performance characteristics are with operating variables constant.
  • Page 14 Programmable reference function None Single channel Dual channel Code 800 deg C process function None Single channel Dual channel Requires XPS transmitter, P/N 6A00358G03 Note All static performance characteristics are with operating variables constant. Specifications subject to change without notice. Rosemount Xi...
  • Page 15: Chapter 2 Wire

    Wire Wire Electrical installation All wiring must conform to local and national codes. Multiple wiring diagrams are shown in this section. Always refer to the diagrams that apply to your transmitter configuration and disregard all other wiring diagrams. WARNING! ELECTRIC SHOCK Disconnect and lock out power before connecting the power supply.
  • Page 16 J3. Refer to the SPS or IMPS instruction manual for wiring details. Connect the signal wires for the flame status input (if used) to the applicable terminals of J2. The flame status sensing device is supplied by the customer. Refer to the applicable OEM documents for signal wiring details. Rosemount Xi...
  • Page 17: Optional Flame Safety Interlock

    Close and fasten the Xi cover. 2.1.1 Optional flame safety interlock A flame safety interlock by Emerson is available for the heater power disconnect whenever there is a loss of the process flame or a heater runaway condition (heater over- temperature) in the O probe.
  • Page 18: Wire The Traditional Architecture Cable Connections

    Unscrew the locking nut from the gland assembly and slide the locking nut back along the cable. b. Pull the gland body away from the plastic insert. Use care not to damage the cable shield braid. Rosemount Xi...
  • Page 19 Wire c. Insert the cable wires into the proper entry port in either the probe housing or the Rosemount 6888Xi enclosure. ® d. At the probe housing, apply Teflon tape or similar sealing compound to the tapered pipe threads. Thread the gland body into the probe housing until properly seated.
  • Page 20: Chapter 3 Configure

    The setting of switch SW4 and the configuration of jumpers JP1 through JP8 must be verified on the I/O board in the Xi. All four dip switches on switch SW4 must be set to the Off position, as shown. Figure 3-1: I/O board jumper configuration Rosemount Xi...
  • Page 21: Set Test Gas Values

    Configure Set test gas values Use a Field Communicator or the Xi to set test gas values for calibration. An Xi shipped from the factory has test gas values for low and high set to 0.4% and 8% respectively. This same process must be performed any time a replacement transmitter board, I/O board, or DR board is installed.
  • Page 22: Configuring Alarm Relays With The Xi Keypad/Display

    Use the 375/475 Field Communicator software to access the HART menu. From the DEVICE SETUP menu, select DETAILED SETUP. From the DETAILED SETUP menu, select CAL SETUP. From CAL SETUP, select Auto Cal. Press the Right arrow key to change the state from NO to YES. Rosemount Xi...
  • Page 23: Autocalibration Setup

    Configure Autocalibration setup If autocalibration is desired, the Xi must be used with either an SPS 4001B or IMPS 4000. The Xi must be properly configured before autocalibration can take place. Refer to the applicable SPS 4001B or IMPS 4000 instruction manual for details on performing autocalibration.
  • Page 24: Startup And Operation

    4.1.1 Operation via Xi The following procedures describe operations using the Xi to set up and calibrate the system. Additional operating instructions are included in the SPS 4001B or IMPS 4000 instruction manual, if applicable to your system. Rosemount Xi...
  • Page 25: Xi Controls

    Startup and operation 4.1.2 Xi Controls The Xi can be used to change the software and alarm settings, to adjust the high and low gas settings, and to initiate the calibration sequence. Refer to the following control descriptions. Use the control keys on the front panel of the Xi (Figure 4-1) to navigate and edit the Xi menu...
  • Page 26 Startup and operation Figure 4-2: Xi menu Rosemount Xi...
  • Page 27 Startup and operation Quick Start Guide...
  • Page 28: Password Protection

    However, the Xi is shipped with password protection disabled. Password protection can be enabled by selecting System Main Menu > Configure > LCD > Enable Password (see Figure 4-2). Rosemount Xi...
  • Page 29: Operation Via Hart/Ams

    Xi. The AMS software must be upgraded to AMS 8.0 or above for operation with the Xi. Contact Emerson's Global Service Center (GSC) at 1-800-833-8314 to upgrade the 375 Field Communicator software to System Software 2.0 with Graphic License.
  • Page 30: Offline And Online Operations

    HART documentation regarding HART/PC applications). In the online mode, the 375/475 Field Communicator is connected to the 4-20 mA analog output signal line. The communicator is connected in parallel to the O probe or in parallel to the 250 ohm load resistor. Rosemount Xi...
  • Page 31: Appendix A Safety Instructions For The Wiring And Installation Of This Apparatus

    Safety instructions for the wiring and installation of this apparatus Appendix A Safety instructions for the wiring and installation of this apparatus The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or national standards.
  • Page 32 - and then only by trained service personnel. Rosemount Xi...
  • Page 33 Appendix B Quick Start Guide...
  • Page 34 EU Declaration of Conformity This declaration is issued under the sole responsibility of the manufacturer: Rosemount Inc., 8200 Market Blvd., Chanhassen, MN 55317 USA The product, X-STREAM Oxygen Remote Interface, Model Xi to which this declaration relates, is in conformity with relevant Union harmonization legislation: (2014/30/EU) EMC Directive...
  • Page 35 Rosemount Xi...
  • Page 36 2018 Emerson. All rights reserved. youtube.com/RosemountMeasurement The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a google.com/+RosemountMeasurement mark of one of the Emerson family of companies. All other marks are the property of their AnalyticExpert.com respective owners.

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