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LibraryXpress™ Series
DLT Library System
Including
LXG, LXB, and LXC Modules
and XpressChannel
Service Manual
DIGITAL Part Number
EK–TL890–SV. A01
104140-101, Revision A
7/97

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Summary of Contents for Overland Data DLT LibraryXpress Series

  • Page 1 LibraryXpress™ Series DLT Library System Including LXG, LXB, and LXC Modules and XpressChannel Service Manual DIGITAL Part Number EK–TL890–SV. A01 104140-101, Revision A 7/97...
  • Page 2 Overland Data. Overland Data provides this manual "as is," without warranty of any kind, either expressed or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Overland Data may make improvements or changes in the product(s) or programs described in this manual at any time.
  • Page 3: Table Of Contents

    CONTENTS CHAPTER 1 - INTRODUCTION .................. 1 .......................... 1 ODULES SmartScale Storage™ Architecture................2 The Global Control Module ..................2 The Base Module ......................3 The Capacity Module....................3 SCSI I ..................3 NTERFACE ONFIGURATIONS SCSI B ................ 4 ERFORMANCE ONSIDERATIONS Data Transfer Rate .......................4 Drives ...........................
  • Page 4 Interface Cable and Terminator Installation ............... 32 ......................33 ONFIGURATION Setting Slave Configuration (Base Module Only) ............33 A Configuration Example - Setting the SCSI ID ............35 Setting Up a Mail Slot....................37 Reserved Slots......................38 Descriptions of Configuration Options................ 39 CHAPTER 3 - OPERATION ..................
  • Page 5 ........................ 88 CCESS LATES ..................90 ARTRIDGE AGAZINE EMOVAL Module Operates Normally ..................90 Module Operates in Part, But Will Not Release Magazine .......... 90 Module Will Not Operate .................... 91 ..................91 EADER SSEMBLY ) ............. 92 RIVE ADDY SSEMBLY ODULE .....................
  • Page 6 2-15 B SCSI C ..32 IGURE ODULE ONNECTORS ERMINATOR UMPERS AND ABLES 2-16 B ..............33 IGURE ODULE EFAULT CREEN 2-17 B ................. 34 IGURE ODULE 2-18 C .................. 34 IGURE ONFIGURE UBMENU 2-19 C ..............34 IGURE ONFIGURE UBMENU CROLLED 2-20 S...
  • Page 7 3-41 L ................67 IGURE EDIA CREEN 3-42 B ............... 67 IGURE ODULE RONT ANEL 3-43 DLT .................. 69 IGURE TAPE ARTRIDGE 4-1 M ....................73 IGURE 4-2 M ..................73 IGURE AINTENANCE 4-3 C ..................73 IGURE LEANING UBMENU 4-4 C ..............
  • Page 9: Chapter 1 - Introduction

    In a DLT LibraryXpress System, you can combine modules to provide the right combination of capacity and performance to meet your present requirements. Overland Data’s SmartScale Storage™ architecture lets you change or add to the mix of modules to optimize throughput, capacity, or both as your needs change.
  • Page 10: Smartscale Storage™ Architecture

    Flexibility The DLT LibraryXpress Smartscale Storage™ architecture is uniquely suited to growing storage needs. Overland Data’s Smartscale Storage architecture enables the robotics in each of the LibraryXpress modules to exchange cartridges by means of the XpressChannel™ pass- through elevator, and integrates the robotics in the individual modules and the Global Control’s XpressChannel into a single high-performance library robotics system.
  • Page 11: The Base Module

    The Base Module Description The Base Module has one or two DLT drives and a 10-cartridge magazine with a rugged random access robotic mechanism. Models The DLT LibraryXpress Base Module is currently available in six models. The first digit of the model number refers to the DLT drive model series.
  • Page 12: Scsi Bus Performance Considerations

    SCSI-2 buses may be up to 25 meters. The internal wiring of the modules in a single-ended LibraryXpress system may consume a significant fraction of the allowed length, leaving very little extra for interconnection between modules and for attachment to the host. Overland Data strongly urges use of the differential configuration for best performance.
  • Page 13: System Expansion

    System Expansion A DLT LibraryXpress System may be expanded in capacity or performance or both by adding or removing modules. Associated with each module is a section of the XpressChannel™ pass-through cartridge elevator. Smartscale Storage system firmware integrates the robotics in the individual modules and the Global Control’s XpressChannel into a single high-performance library robotics system.
  • Page 14: Control Panel

    Figure 1-2 Base Module Front View Figure 1-3 Capacity Module Front View Control Panel The control panels for all modules are the same, except for the number of LED indicators. The control panel features a 4-line by 20-character backlit LCD display, three or four LED indicators, and four buttons.
  • Page 15: Power Supply

    Display The backlit 4-line by 20-character control panel display provides a highly intelligible presentation of drive and loader status, menu choices and error messages. The scrolling feature greatly expands the amount of information available to the operator. In the Global Control Module, status information is available for the entire system.
  • Page 16: Figure 1-5 Global Control Module Rear View

    Figure 1-5 Global Control Module Rear View Figure 1-6 Base Module Rear View Chapter 1 - Introduction...
  • Page 17: Integral Fan Cooling

    DLT tape drives, moving cartridges among as many as nine modules within the DLT LibraryXpress System. The robotics design utilizes Overland Data’s Mainframe-Class™ Library Robotics, which is known for ruggedness and reliability.
  • Page 18: Embedded Diagnostics

    Embedded Diagnostics The DLT LibraryXpress System and each of its modules provide three levels of embedded diagnostics. The Power-On Self Test (POST) performs various verification tests on the system’s configuration and host interface and device control functions, as well as memory tests, at power-up.
  • Page 19: Media Life

    Table 1-2 Global Control and Capacity Module Tape Capacities DRIVE CARTRIDGE FULL MAGAZINE FULL MAGAZINE SERIES NATIVE COMPRESSED 2000XT DLTtape IIIXT 240 GB 480 GB DLTtape III 160 GB 320 GB 4000 DLTtape IV 320 GB 640 GB 7000 DLTtape IV 560 GB 1120 GB native capacities, uncompressed.
  • Page 21: Chapter 2 - Installation

    Chapter 2 - Installation Introduction There are three major steps to the installation of a DLT LibraryXpress System: mechanical installation, cabling and configuration. Mechanical installation consists of: • assembling the XpressChannel (the two-module system comes factory assembled), • installing the module mounting slides in the rack, •...
  • Page 22: Positioning The Modules

    Positioning the Modules The Global Control Module must be mounted at the top of the stack, which places its control panel at a convenient height. The control panels of the slave modules are of secondary importance, as they serve mainly to help localize system failures. When installed, the motor drive assembly of the XpressChannel is directly behind the Global Control Module.
  • Page 23: Figure 2-1. Xpresschannel External Parts

    Figure 2-1. XpressChannel External Parts Note: The slide extensions, (6) in Figure 2-1, are not enclosed with the XpressChannel parts. They are supplied as part of the installation hardware for the slides that come with each of the modules. Follow the instructions for installing rack slides, later in this chapter. After the rack slides and the slave modules are in place, and after the XpressChannel is assembled, you will install the XpressChannel in the rack by attaching the support braces (5) to the slide extensions (6) using the angle brackets (7) and L-shaped nut plates (8).
  • Page 24: Orientation Of Parts During Assembly

    Figure 2-2. XpressChannel Car (Front View) Figure 2-3 Car Rear View Showing Belt Block The belt block comes fastened to the back of the car with two captive screws. Carefully note the orientation of the block with respect to the car, as shown in Figure 2-3. Orientation of Parts During Assembly To determine the orientation of an extension section, examine the flanges on the edges of the section, and note that they are dissimilar.
  • Page 25: Preparing To Assemble The Xpresschannel

    Figure 2-4 shows a typical XpressChannel assembly. The motor drive section always goes on top, and the base section with the idler pulley always goes on the bottom. Extension sections are mounted between the motor drive section and the base section. All sections are joined together with tie bars.
  • Page 26: Figure 2-4 Xpresschannel Assembled

    Figure 2-4 XpressChannel Assembled Place pairs of tie bars so that they straddle all of the joints where sections come together. Be sure that the beveled edge is toward the inside corner of the sections. Install two M3 x 20 mm Phillips sems screws through each tie bar into the threaded holes in the flanges of the extrusion sections.
  • Page 27: Installing The Belt

    Firmly press the neighboring sections together while tightening the two M3 x 20 mm screws through each tie bar into the flanges of the sections. Alternately tighten the screws into the flanges and those into the sides of the extrusions to ensure that each tie bar is drawn into the corner of the extrusion.
  • Page 28: Figure 2-5 Threading The Belt Through The Drive Section

    Figure 2-5 Threading the Belt Through the Drive Section Refer to Table 2-1 for the required belt length for your system. After double- checking the length specified, cut the belt between teeth. With the toothed side of the belt toward you, position the right end of the belt about halfway along the XpressChannel.
  • Page 29: Figure 2-6 Threading The Belt Through The Base Section

    Figure 2-6 Threading the Belt Through the Base Section Figure 2-7 Checking Belt Length Chapter 2 - Installation...
  • Page 30 Figure 2-8. Belt Block With Belt In Place Loosen the four screws that hold the belt retaining plates to the block. Slide the ends of the belt under the plate until they engage the teeth on the block. Both ends of the belt should be visible through the gap between the plates as shown in Figure 2-8.
  • Page 31: Adding To An Existing Xpresschannel

    14. Locate the spring-loaded wheels of the car. Referring to Figure 2-9, engage the spring-loaded wheels in the track, while positioning the car so the captive screws are directly over the holes in the belt block. Note: Figure 2-9 omits the door on the car for clarity.
  • Page 32: Mounting The Module Rack Slides

    Save the packing materials for re-use in case you need to send the module to Overland Data for repairs. Note: The cooling grilles at the rear of the modules must not be obstructed when the modules are installed in the rack.
  • Page 33: Figure 2-10 Rack Slide Parts

    Figure 2-10 Rack Slide Parts Refer to Figure 2-10 to identify and orient the parts of the slides. The slide is attached to the Module enclosure by means of three screws through the inner slide. These will be accessible after the slides have been separated. Chapter 2 - Installation...
  • Page 34: Figure 2-11 Separating A Rack Slide

    Figure 2-11 Separating a Rack Slide Refer to Figure 2-11. Separate each set of slides as follows: Pull the outer slide toward the rear, along with the intermediate slide until the inner slide lock engages the intermediate slide. Continue to pull the outer slide towards the rear until the outer slide lock engages the intermediate slide.
  • Page 35: Installing The Xpresschannel In The Rack

    9. Note: This step should be performed by two people. In front of the rack, lift the module to its installed height. Engage the inner slides mounted on the module with the intermediate slides protruding from the rack, and slide the module toward the rack until the inner slide lock engages the intermediate slide.
  • Page 36: Figure 2-12 Installing The Xpresschannel In The Rack

    Figure 2-12 Installing the XpressChannel in the Rack Ensure that the bottom edge of the XpressChannel base section is flush with the bottom surface of the module chassis. If necessary, adjust the vertical position of the angle brackets. Repeat steps 3 and 4 at the bottom module. Tighten all of the screws that hold the XpressChannel to the angle brackets while ensuring that: The XpressChannel is centered horizontally, as indicated by the flange engaging the slot on the top and bottom modules, and...
  • Page 37: Interfaces And Cabling

    AC power connection. * In principle it is possible to daisy-chain the SCSI connections for multiple drives, to save SCSI controllers. Overland Data strongly recommends against this practice because it may severely limit the data throughput performance and reliability of the library.
  • Page 38: Control Cables

    SCSI bus. The maximum length specification for a differential SCSI bus is four times longer. Overland Data strongly recommends that you use differential controllers and high-quality SCSI cables to ensure the highest performance of your LibraryXpress.
  • Page 39: Interface Cable Specifications

    SCSI bus. Any of the separate buses may be combined using a SCSI jumper cable, available from Overland Data. If any two or more devices are connected to the same SCSI bus, each must be assigned a unique SCSI address. For information on assigning SCSI addresses, see the section headed ‘Configuration’...
  • Page 40: Terminators

    • The maximum cable length for a single-ended Fast SCSI bus is 9.8 feet (3 m)*; • The maximum cable length for a differential Fast SCSI bus is 82 ft. (25 m)*; • Cables of different impedances should not be used together. * When calculating the overall length of the bus, be sure to include the internal cabling of the module, which is as follows: Base Module:...
  • Page 41: Interface Cable And Terminator Installation

    Interface Cable and Terminator Installation Figure 2-14 Base Module SCSI Connectors, Terminators and Cables (Fast/Wide Interface, Independent Bus Connection Shown) Figure 2-15 Base Module SCSI Connectors, Terminator, Jumpers and Cables (SCSI-2 Interface, Daisy-chained Connection Shown) To properly cable a module: Make sure that your host system has an appropriate SCSI interface card for each SCSI bus and software drivers installed.
  • Page 42: Configuration

    Determine whether the module is to be connected in daisy-chain fashion with other devices. • If not used in a daisy-chain, install the terminator in the second SCSI connector. • If used in a daisy-chain, and the drive is the last device of the chain, install the terminator in the second SCSI connector.
  • Page 43: Figure 2-16 Base Module Default

    DLT1 Idle DLT2 Idle Loader Idle _ _ _ _ _ _ _ _ Figure 2-16 Base Module Default Screen 2. Press the button to display the Main Menu, shown in Figure 2-17. Enter oad/Unload Show Status Menu Maintenance Menu Configure Menu Figure 2-17 Base Module Main Menu...
  • Page 44: A Configuration Example - Setting The Scsi Id

    Mode Page 1F Length *Short 0x0E Model Number: *OVERLAND LX----- Figure 2-20 Special Config Submenu 6. Press the button repeatedly to scroll down to select Alternate Config, as shown in Figure 2-21. Unit Attn. Report: *All: Alternate Config: *Standalone Figure 2-21 Special Config Submenu, Scrolled 7.
  • Page 45: Figure 2-23 Default Screen

    READY Modules 123456 _ _ _ _ _ _ _ _ _ _ _ _ Figure 2-23 Default Screen At the Default Screen, press the button. The display will show the Main Enter Menu, as in Figure 2-24. Load/Unload Show Status Menu Maintenance Menu Configure Menu Figure 2-24...
  • Page 46: Setting Up A Mail Slot

    Note: Take a moment to look closely at the submenu in Figure 2-26. Note that the on the display is next to line 1, and that line 2 is indented. This tells you that Figure 2-26 is a two- tiered menu. The buttons work on two levels in this kind of menu, which is typical of many submenus of the Configure Menu.
  • Page 47: Reserved Slots

    Scroll down on the Configure Submenu until you see ‘Set Mail Slot,’ and select that option. The screen shown in Figure 2-28 appears. Mail Slot Emul: *Disabled Figure 2-28 Set Mail Slot Submenu 3. With the next to line 1, press the button The moves to line 2 and a Enter...
  • Page 48: Descriptions Of Configuration Options

    Reserved Slots: Figure 2-30 Set Reserved Slots Submenu 3. With the next to line 1, press the button The moves to line 2, a Enter appears at the end of line 4, and a appears at the end of line 1. Now you can use buttons to scroll line 2 to specify the number of slots to be reserved.
  • Page 49 Set Baud Rate: Enables you to set the data transmission rate of the Global Control Module’s trace port. This function is intended for use by CEs only. The default is 38400 bits/sec. Set Serial number: This setting enables you to alter the Global Control Module’s serial number as stored in the unit.
  • Page 50 Note: The options described in this table represent the version of the firmware in use when this manual was written. If the displays on your control panel differ from those described here, you may find an up-to-date listing of configuration options on the Overland Data web site listed on page ii of this manual.
  • Page 51 Option Settings Default Reserved Slots Reserved Slots: 0 through n Special Config Short Mode Page 1F Length: Short (0x0E), Long (0x12) OVERLAND LX Model Number: OVERLAND LX, Blank Line, Vendor No Inventory Unique Init. Elem. Status: No Inventory, Force Inventory, Force Label Scan One Based Unit Attn.
  • Page 53: Chapter 3 - Operation

    Chapter 3 - Operation This chapter describes manual operation of the system through the Global Control Module control panel, which is the normal manner of manual operation. Later in the chapter, some online and offline operations which may be performed through the control panels of the Base Module and the Capacity Module are described.
  • Page 54 Control Panels The Global Control Module control panel consists of three LED indicators, a four-line by 20- character backlit LCD display, and four buttons. Figure 3-2 shows the control panel. The Capacity Module control panel is identical in appearance to Figure 3-2. The Base Module control panel has four LED indicators.
  • Page 55: Figure 3-3 Base Module Control

    Figure 3-3 Base Module Control Panel Base Module Indicators There are four LED indicators on the control panel, labeled (green), Ready Use Cleaner (yellow), (red), and (red). Drive Fault Loader Fault indicator (green) is illuminated when the Base Module is ready to accept Ready commands, either from the Control Panel or from the host computer via the Global Control Module.
  • Page 56 Buttons - All Modules There are four buttons on the control panel, labeled , and . The buttons do Escape Enter not directly control specific functions or options. Instead, you use the buttons to navigate from the Default Screen through a multi-level menu structure, then select the desired option from the appropriate menu using the button.
  • Page 57 Table 3-1 Control Panel Button Functions Escape Enter Note 1 Note 1 At POST Note 2 Note 3 Note 3 Screen Displays Status Enters Menu At Default Submenu Mode Screen Returns to Same as in Same as in Same as in At Status Default Screen Menu Mode...
  • Page 58: Front Panel And Media Locks

    Front Panel and Media Locks To avoid accidental interruption of system operation by entering the Menu Mode or removing cartridges while the host is accessing the system, the front panel and the media for each module may be electronically locked. When the front panel of the Global Control Module is locked, you can only enter the Menu Mode after entering a 4-digit code.
  • Page 59: Figure 3-5 Initialization Screen

    Initialization Screens After the POST is completed, the library robotics system is initialized. A series of screens similar to Figure 3-5 is displayed during this process. OVERLAND LXG Firmware Level 0X.xx Initializing Loader 26-Feb-19xx 15:35:59 Figure 3-5 Initialization Screen Default Screen After the POST diagnostics have concluded successfully and initialization is complete, the system default screen appears, as shown in Figure 3-6.
  • Page 60: Figure 3-8 Slave Module Default

    The first line in Figure 3-7 shows a numerical fault symptom code (FSC). The second line shows a brief description of the error, in place of the words ‘Error Description.’ The third and fourth lines will contain a one- or two-line message describing the initial error recovery procedure (ERP) in place of the words shown in the figure.
  • Page 61: Selecting Control Panel Display Modes

    • Taking Inventory • Checking Drives • Scanning Labels • Orphaned Cartridge • Trapped Cartridge • Elevator Home The fourth line (in a Base Module) or the third and fourth lines (in a Capacity Module) is a map of the magazine. The numbers from 17 to 26 in Figure 3-8 represent the map numbers of the cartridge slots.
  • Page 62: Entering The Menu Mode

    Figure 3-9 LibraryXpress Menu Structure Entering the Menu Mode Important Note: When the Global Control Module enters the Menu Mode, the light Ready goes out. This means that the module is offline, and responds to all commands from the host with a SCSI ‘Not Ready’...
  • Page 63: Figure 3-10 Main Menu

    To prevent inadvertent interruption of host operations, you may lock out the Menu Mode using the Security Menu. See the section titled ‘Security Menu’ later in this chapter. When all control panels are locked, you must enter your unlock code in order to display the Main Menu.
  • Page 64: Exiting The Menu Mode

    Exiting the Menu Mode To leave the menu mode and return to the Default Screen, press the button repeatedly. Escape Each time you press the button, the display moves to a higher menu level. When the Escape Main Menu is visible, pressing the button once returns to the Default Screen.
  • Page 65: Figure 3-14 Library Statuss

    Move the up or down with the buttons, then press the button to select the Enter item. Library Status Submenu When you select Library, the menu in Figure 3-14 appears. Model Number: OVERLAND LXG Firmware Revision: 0X.xx Figure 3-14 Library Status Submenu This screen is scrollable.
  • Page 66: Figure 3-15 Drive Status Menu

    Tape Motion: Idle Product Type: DLT XXXX Figure 3-15 Drive Status Menu This screen is scrollable. The list of Drive Status categories available is as follows. • Tape Motion • Product Type • Tape Format • Compression • SCSI Bus ID •...
  • Page 67: Figure 3-17 Security Menu

    • Mail Slot1 • . . . • Mail Slotn Depending on the report for each location, Line 2 may display either ‘Empty,’ or ‘Occupied,’ or, if a magazine is absent, ‘Not Installed.’ Depending on the report for each location, Line 3 may display either ‘Label Valid,’ or ‘Label Not Present.’...
  • Page 68: Figure 3-18 Code Select Submenu

    • Unlock All Panels • Unlock All Media • Lock All Panels • Lock All Media • Master Locking • Module 1 Locking . . . • Module n Locking • Set Unlock Code To change the unlock code, or to enable or disable the panel locking function, scroll downward by pressing the button until the is next to ‘Set Unlock Code.’...
  • Page 69: Displaying Firmware Revision

    Front Panel Locked ENTER to Unlock ESCAPE to Exit Figure 3-20 Panel Locked Screen When you press the button, the screen in Figure 3-21 appears. Enter Unlock Code " " Figure 3-21 Code Entry Submenu Using the button and the button, set the first digit of the unlock code.
  • Page 70: Loading And Unloading Tapes

    At the Default Screen, press the r button to enter the Menu Mode. The Main Ente Menu is displayed. At the Main Menu, press the button four times until the in the display is next to ‘Show History Menu.’ Press the button to select the submenu.
  • Page 71: Figure 3-26 Load /Unload Initial

    is next to the line that reads ‘Load/Unload.’ Press the button to display the first Enter Load/Unload submenu, which is shown in Figure 3-26. From: DLT2 Slot3 Figure 3-26 Load/Unload Initial Screen In Figure 3-26, the is next to line 2 of the display. Line 2 shows the top item in a scrollable list of sources.
  • Page 72: Figure 3-28 Load /Unload 'T O ' E

    From: Slot4 DLT1 Figure 3-27 Load/Unload ‘From’ Entry Screen When you have scrolled to your desired source, press the button to select it. Notice that Enter in Figure 3-28, two changes occur in the display. • reappears at the beginning of line 2, indicating that you have made a selection. •...
  • Page 73: Inserting And Removing Cartridges

    From: Slot4 To:DLT1 Load In Progress Figure 3-30 Load/Unload ‘In Progress’ Screen When the load or unload operation is finished, the Default Screen reappears. Inserting and Removing Cartridges When inserting cartridges, be sure that the slot you intend to use is not already reserved in the system map for a cartridge in a drive.
  • Page 74: Removing A Magazine

    Figure 3-31 Magazine In Place Removing a Magazine Press the Button on the front panel of the module. If the message Unlock/Open ‘Magazine Locked’ appears on the control panel of that module, continue with step 2. If no such message appears, skip to step 8. On the control panel of the Global Control Module, at the Default Screen, press the button to display the Main Menu shown in Figure 3-32.
  • Page 75: Emergency Magazine Removal

    Press the button to select the Security Menu, shown in Figure 3-34. Enter Unlock All Panels Unlock All Media Lock All Panels Lock All Media Figure 3-34 Security Menu Press the button once to move the next to ‘Unlock All Media’, then press the button.
  • Page 76: Inserting A Magazine

    Figure 3-36 10-Slot Tape Magazine With Cartridges Installed Inserting a Magazine Press the Button on the front panel of the module If the message Unlock/Open ‘Magazine Locked’ appears on the control panel of that module, continue with step 2. If no such message appears, skip to step 8. On the control panel of the Global Control Module, at the Default Screen, press the button to display the Main Menu.
  • Page 77: Base Module

    Unlock All Panels Unlock All Media Lock All Panels Lock All Media Figure 3-39 Security Menu Press the button once to move the next to ‘Unlock All Media’, then press the button. The display will appear as follows. Enter Unlock All Media In Progress Figure 3-40 Unlock All Media Screen...
  • Page 78: Capacity Module

    The Magazine Security Lock, the Unlock/Open Button and the Locked Indicator LED These features are described earlier in this chapter under the heading ‘Inserting and Removing Cartridges.’ Figure 3-42 Base Module Front Panel Capacity Module The front panel of the Capacity Module is identical to the Global Control Module. It includes a power switch for the module, the magazine door, the Magazine Security Lock, the Unlock/Open button with its Locked indicator, and the control panel shown in Figure 3-2.
  • Page 79: Write Protection

    If a DLTtape cartridge is dropped: • Inspect the cartridge carefully before you insert it into a LibraryXpress magazine or any drive. • Shake the cartridge while listening for the sound of a broken part. Any rattling sound makes a cartridge unfit for use. •...
  • Page 81: Chapter 4 - Maintenance

    The only maintenance task that should be periodically performed by the user is to run the cleaning cartridge. The system will notify you when a drive needs cleaning. Occasionally, new firmware is issued by Overland Data. Firmware upgrades must be performed by qualified service personnel.
  • Page 82: Installing A Cleaning Cartridge

    • If there are reserved slots, the cleaning slot is always in the Global Control Module. If there are mail slots but no reserved slots, the cleaning slot is in the Base Module where the mail slots are located. • Mail slots are located at the front of the Base Module magazine.
  • Page 83: Running The Cleaning Cartridge

    Running the Cleaning Cartridge This procedure assumes that the cleaning cartridge has been installed into Slot 1 of the system. On the control panel of the Global Control Module, at the Default Screen, press the button. The display will show the following. Enter Load/Unload Show Status Menu...
  • Page 84: Removing The Cleaning Cartridge

    Clean: DLT1 Use: Slot1 ENTER To Execute ESCAPE To Cancel Figure 4-4 Cleaning Confirmation Screen As the confirmation screen indicates, to execute the cleaning operation, press the button. If the confirmation screen does not show your intended drive and Enter cleaning cartridge, press the button to return to the Cleaning submenu.
  • Page 85: Updating Firmware

    Updating Firmware Flash PROM firmware is updated through the Global Control Module’s serial port, which is labeled as the Flash connector in Figure 1-5. To perform this operation, you will need an IBM PC or equivalent, preferably with a serial port capable of 38k bit/sec. Most PCs made after 1994 are equipped with high-speed serial ports.
  • Page 86: Figure 4-8 Flash Update Screen

    Flash Firmware Update Status: Attempting to Sync With the Host Figure 4-8 Flash Update Screen Press <Enter> on the DOS computer. The lower two lines should change to read Flash Firmware Update Status: Programming Sector XX of 64 Figure 4-9 Flash Update in Process The fourth line increments until the download is complete, then the following screen appears.
  • Page 87: Chapter 5 - Troubleshooting

    Chapter 5 — Troubleshooting Diagnosing Problems There are two main types of problems that can cause the LibraryXpress System to malfunction or fail to perform correctly: platform problemsgeneral drive errors. Some errors cause Fault Symptom Codes (FSC) to be displayed on the control panel of the Global Control Module, along with a description of the fault.
  • Page 88: Error Recovery Procedures

    Figure 5-1 Troubleshooting Flow Chart Error Recovery Procedures Table 5-1 gives error recovery instructions for errors reported on the front panel of the Global Control Module. Table 5-1 Error Recovery Procedures ERP NUMBER PROCEDURE DETAIL Cycle power to the drive using the AC switch on the front panel of the module.
  • Page 89: Fault Symptom Codes (Fsc)

    Fault Symptom Codes (FSC) Fault Symptom Codes appear in the Fault Screen described in Chapter 3 - Operation. Each FSC is accompanied by a descriptive message and instructions for clearing the fault. When a fault persists, the operator should look up the FSC in Table 5-2 to determine the error recovery procedure to be followed.
  • Page 90: Using Ce Diagnostics

    Using CE Diagnostics The system diagnostics are intended for use by a CE or other technically trained person. To use system diagnostics, proceed as follows. 1. At the Default Screen, press the button. The display will show the following. Enter Load/Unload Show Status Menu Maintenance Menu...
  • Page 91: Cartridge Cycle Diagnostic

    Cartridge Cycle Diagnostic When you select Cartridge Cycle, the library robotics begin to move cartridges randomly from slot to slot in the magazines of the various modules, while reporting on the front panel the number of passes. This diagnostic will run continuously as long as the system has power. To stop the test, press button.
  • Page 93: Chapter 6 - Parts Removal And Replacement

    Chapter 6 - Parts Removal and Replacement This chapter describes how to remove and replace parts of the DLT Library Express Global Control, Capacity, and Base Modules, as well as parts which must be removed to gain access to them. Figure 6-1 shows the locations of many of these parts. In addition to FRUs, instructions for accessing internal components by removing skin panels and access plates for the desktop and rack mount configurations follow in the next section.
  • Page 94: Parts Locations

    Tools that may be necessary to service the LibraryXpress system are listed below. TOOLS Straight Blade Screwdriver Pliers #1, #2 Phillips screwdrivers #1, #2 Phillips stubby screwdriver 7 mm Socket Wrench 5/16” and 7/16” open end wrenches 7 mm, 10 mm, 11 mm and 15 mm open end 7/32 nut driver wrenches M3 and M4 Nut Drivers...
  • Page 95: Figure 6-1 Parts Locations , B

    Figure 6-1 Parts Locations, Base Module Figure 6-2 Parts Locations, Global Control and Capacity Modules Chapter 6 - Parts Removal and Replacement...
  • Page 96: Access Plates

    Access Plates Each of the DLT LibraryXpress modules has a single cover plate which, when removed, provides access to all internal components. Removal Refer to Figure 6-3. Loosen the captive screws at the left and right of the front panel to permit the module to be pulled from the rack.
  • Page 97: Figure 6-3 Cover Plate

    Figure 6-3 Cover Plate Replacement Refer to Figure 6-3. Place the cover plate on top of the module so that it overhangs one-half inch at the rear. Slide the cover plate toward the front of the module until it touches the front panel. Tighten the captive screw near the center of the cover plate.
  • Page 98: Cartridge Magazine Removal

    Press inward (toward the module) on each of the inner slide locks to permit the intermediate slides to move into the rack. Push the module into the rack. Do not slam the module against the rails. Doing so can dislodge the clip nuts. Seat the front panel of the module against the rails and tighten the captive screws.
  • Page 99: Module Will Not Operate

    Module Will Not Operate If the module cannot be powered on, or if it is inconvenient to do so, or if you believe that a cartridge has jammed, you can remove the magazine by operating the lock mechanism manually as follows. Remove the cover plate as described in this chapter.
  • Page 100: Drive Caddy Assembly (Base Module Only)

    Figure 6-4 Bar Code Reader Replacement Refer to Figure 6-4. Position the Bar Code Reader against the front of the Shuttle Assembly. The cable should be at the top left of the Bar Code Reader. Install two M4 x 8 mm mounting screws. Plug the cable into the connector on the shuttle to the left of the reader.
  • Page 101: Figure 6-5 Drive Caddy

    Refer to Figure 6-5. Remove the cover plate as described in this chapter. Disconnect the SCSI cable connectors (1) from the Controller SCSI extension cable. Disconnect the drive power “Y” cable (2) from the Power Supply connector. Disconnect the Drive 1 and Drive 2 (if present) RS-422 cables (3) at the drives. Remove the cables from under the cable clamps and lift them clear of the caddy.
  • Page 102: Control Panel Assembly

    Replacement Important Note: To avoid breaking the door levers when installing the drive caddy into the chassis, take the following precautions: a) when you lower the caddy by its handle, steady the caddy so it cannot rock forward as it approaches the platform, and b) take care not to allow the door levers to touch the strut across the top of the chassis.
  • Page 103: Figure 6-6 Control Panel

    Figure 6-6 Control Panel Replacement Refer to Figure 6-6. Position the control Panel behind the four standoffs at the rear of the Front Panel. Install four M3 x 10 mm pan head Phillips sems screws, one in each standoff, that hold the Control Panel to the Front Panel.
  • Page 104: Controller Pwb Assembly

    Controller PWB Assembly Note: The lithium battery mounted on the Controller Assembly is not a field-replaceable part. CAUTION - LITHIUM BATTERY Danger of Explosion if incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
  • Page 105: Figure 6-8 Controller Pwb C

    Figure 6-8 Controller PWB Connector Locations, Early Base Module Removal Refer to Figures 6-7 and 6-8. Remove the cover plate as described in this chapter. Remove the Power Supply Assembly as described in this chapter. Disconnect the control panel cable and the 4-pin lock switch assembly cable near the front of the PWB.
  • Page 106: Door Opener/Magazine Lock Assembly

    11. Disconnect the 6-pin door motor connector in the front row of connectors. In early production Base Modules, the connector is close to a heat sink. Use a screw driver blade, if necessary, to depress the latch in order to remove the connector. 12.
  • Page 107 Remove the cover plate as described in this chapter. Set the mechanism so the door is open. ⇒ If the module can be operated, remove the magazine in the normal manner and shut off power before the door closes. ⇒ If the module cannot be powered on, or if the door mechanism is inoperative, operate the mechanism manually by inserting a straight-bladed screwdriver through a hole in the bracket identified in Figure 6-9 to engage a slotted shaft about 1 1/2”...
  • Page 108: Figure 6-9 Door Opener /Magazine

    Figure 6-9 Door Opener/Magazine Lock Assembly Replacement Refer to Figure 6-9. Note: The two sections of the Door Opener/Magazine Lock Assembly shown in figure 6-9 (the door opener bracket and associated parts, and the motor bracket and associated parts) are supplied as a factory-adjusted matched pair.
  • Page 109: Fan Assembly

    Move the motor bracket if necessary so that the lower screw holes in the bulkhead are aligned with the lower pem nuts. Install, but do not tighten, two M3 x 8 mm pan head Phillips sems screws in the lower screw holes. Tighten the four M3 x 8 mm pan head Phillips sems screws to secure the motor bracket in place.
  • Page 110: Figure 6-10 Fan Assembly , Base

    Pull the fan cable toward the fan while guiding the connector under the drive caddy platform. Remove the fan from the chassis. Discard the screws and retainers. Figure 6-10 Fan Assembly, Base Module Replacement, Base Module Refer to Figure 6-10. Orient the fan inside the rear of the chassis so that the label is visible through the vent holes in the chassis and so that the fan power cable is at the bottom.
  • Page 111: Figure 6-11 Fan Assembly , G

    Removal, Global Control and Capacity Modules Refer to Figure 6-11. Remove the cover plate as described in this chapter. Remove the four M4 x 35 mm Phillips pan head screws and sems washers that secure the fan to the bulkhead. Disconnect the fan power cable from the power supply connector.
  • Page 112: Front Panel Assembly

    Front Panel Assembly It is not necessary to remove the Front Panel to gain access to any interior parts. The Front Panel is a field replaceable unit. Removal Refer to Figure 6-12. Remove the cover plate as described in this chapter. Move the shuttle toward the back of the chassis so the area to the left of the door is accessible.
  • Page 113: Leadscrew Assembly

    Replacement Refer to Figure 6-12. Install the front panel mounting studs through the holes in the chassis. Route the switch lock cable as noted during disassembly. Install six of the M4 lock nuts that hold the front panel to the chassis, omitting the two beside the top of the Magazine Door opening.
  • Page 114: Figure 6-13 Leadscrew Assembly

    Figure 6-13 Leadscrew Assembly Replacement Refer to Figure 6-13. Place the leadscrew with the Shuttle Assembly inside the chassis. The pulley end goes toward the rear. Place the washers that were removed during disassembly on each end of the leadscrew, and the shim on the front end. The washer should be behind the shim.
  • Page 115: Magazine Door Assembly

    Magazine Door Assembly Removal Refer to Figure 6-14. Remove the cover plate as described in this chapter Move the shuttle toward the back of the chassis so the area to the left of the door is accessible. Remove the two M4 lock nuts from the pivot block studs. Slide the pivot blocks and door assembly from the mounting studs.
  • Page 116: Magazine Door Opto Sensor

    Guide the pivot blocks over the mounting studs, right side first. Twist the springs and guide the free end under the chassis lip. Push the left pivot block to the extreme left to clear the lip around the door opening. Note: Do not wedge the pivot blocks into position.
  • Page 117 Replacement Refer to Figure 6-15. With the sensor behind the door, guide the sensor cable connector through the opening in the bulkhead. Referring to Figure 6-7 and 6-8, connect it to J17 - ‘Door Sensor’ on the Controller PWB. While holding the door open, position the sensor over its mounting tabs. Install the two M2 self-tapping screws.
  • Page 118: Magazine Opto Sensor

    Magazine Opto Sensor Removal Refer to Figure 6-16. Remove the cover plate as described in this chapter. Remove the Power Supply Assembly as described in this chapter. Move the shuttle toward the back of the chassis so the area to the left of the door is accessible.
  • Page 119: Magazine Unlock/Open Switch, Magazine Security Lock

    Replacement Refer to Figure 6-16. Position the sensor over its mounting holes at the rear of the magazine track. Install two M3 x 8 mm screws and sems washers that hold the opto sensor. Do not over tighten the screws. Guide the Magazine Opto Sensor cable connector through the opening in the bulkhead.
  • Page 120 Figure 6-17 Magazine Unlock/Open Switch and Magazine Security Lock Replacement Refer to Figure 6-17. If you are not replacing the Unlock/Open Switch, skip the next four steps. If necessary, separate the LED from its mount on the Unlock/Open Switch. Push the LED, the 2-pin connector, and the 4-pin connector through the switch mounting hole.
  • Page 121: Multiplexer Assembly

    Multiplexer Assembly Figure 6-18 Multiplexer Assembly (Global Control Module Only) Removal Refer to Figure 6-18. Remove the cover plate as described in this chapter. Disconnect the two ribbon cables at the multiplexer PWB. Remove sixteen 4-40 jackscrew sockets and split lock washers that hold the eight connectors to the back of the chassis.
  • Page 122: Power Switch

    Replacement Refer to Figure 6-18 Place the Multiplexer PWB inside the chassis with so that the eight connectors protrude through the holes on the back of the chassis. Install sixteen 4-40 jackscrew sockets with split lock washers, one at each end of each connector.
  • Page 123 Remove the cover plate as described in this chapter. Move the shuttle to the front of the module. Disconnect the power supply AC connector at the rear of the supply. Remove two M3 x 6 mm screws and sems washers on the magazine side of the bulkhead near the top of the power supply mounting plate.
  • Page 124: Figure 6-19 Power Supplya

    Figure 6-19 Power Supply Assembly, Current Production Replacement - Current Production Refer to Figure 6-19. If a new Power Supply Assembly is being installed, install the mounting plate previously removed from the old power supply, using two M3 lock nuts. Rest the Power Supply Assembly on the center strut with the cables toward the front of the chassis.
  • Page 125 Position the Power Supply Assembly above its normal mounting position while dressing the power output cables underneath it and toward the rear of the chassis. Support the AC power connector so it remains accessible but does not interfere with installation of the Power Supply. 10.
  • Page 126: Figure 6-20 Power Supplya

    Figure 6-20 Power Supply Assembly, Early Production Replacement - Early Production Refer to Figure 6-20. Rest the Power Supply Assembly on the center strut with the cables toward the front of the chassis. Connect the ring lug on the power switch cable to the ground post in the bottom of the chassis.
  • Page 127: Shuttle Assembly

    ⇒ Be sure that the none of the wires rests on the rear support bracket for the Power Supply. ⇒ Support the AC power connector so it remains accessible but does not interfere with installation of the Power Supply. Position the Power Supply Assembly about 1/4” in front of the rear bracket and align the pins in the bracket with the holes in the rear panel of the Power Supply Assembly.
  • Page 128: Shuttle Motor Assembly

    Shuttle Motor Assembly Removal Refer to Figure 6-21. Remove the cover plate as described in this chapter. If the belt is to be replaced, remove the Leadscrew Assembly as described in this chapter. Otherwise, skip this step. Disconnect the motor cable at the shuttle motor. While supporting the shuttle motor, remove two M3 x 8 mm pan head Phillips sems screws that hold the motor mounting bracket to the chassis.
  • Page 129: Xpresschannel Parts Replacement

    Check belt tension by placing a straight edge on the belt so that it rests on both pulleys. Push downward on the belt between the pulleys. The gap between the belt and the straight edge between the pulleys should be approximately 1/8”. Replace the cover plate as described in this chapter.
  • Page 131 Appendix A - Specifications Operational Performance Specifications Host Interface....SCSI-2 (s/e or diff) or Fast/Wide SCSI (s/e or diff) Number of Cartridges, Full Magazine Base Module ................... 10 Capacity Module ................16 Global Control Module..............16 Media type 2000XT Drives .............. DLTtape IIIXT 4000 Drives...............
  • Page 132 Mechanical Specifications Height ................ 6.97 in. (17.70 cm.) Width ............... 17.00 in. (43.18 cm.) Depth overall ..............23.75 in. (60.35 cm.) behind panel............22.75 in. (57.79 cm.) Weight Base Module dual drive ..............62 lbs. (28 kg.) single drive..............48 lbs. (22 kg.) LXG, LXC..............
  • Page 133 Safety The LXB, LXG, and LXC models carry the following Regulatory Agency product safety certifications: Certification................Standard UL Listed..................UL 1950 TUV/Product Service..............EN 60 950 GS Mark CE Mark.........EMC Directive, Low Voltage Directive Canadian UL Listed ............CSA 22.2 No. 950 Electromagnetic Emission Notice This equipment has been tested using double shielded cables for EMI compliance.
  • Page 134: Appendix A - Specifications

    Appendix A - Specifications...
  • Page 135 a p a c i t y C C a p a c i t y Appendix A - Specifications...
  • Page 136 Appendix A - Specifications...
  • Page 137 Japanese Voluntary Control Council for Interference (VCCI) (Translation) This equipment is in the 1st Class category (information equipment to be used in commercial and/or industrial areas) and conforms to the standards set by the Voluntary Council For Inteference by Information Technology Equipment aimed at preventing radio interference in commercial and/or industrial areas.
  • Page 139 Appendix B - Accessories/Spares/ FRUs Description 106030-001 Bar Code Reader Assembly 108167-001 Bearings, Leadscrew, pkg/6 108168-001 Belt, Timing, 150 Tooth, pkg/5 108169-001 Bracket, Anti-rotation, pkg/5 108145-001 Caddy Assembly 972057-001 Cartridge, Cleaning 108135-001 Control Panel Assembly, LXB 108134-002 Controller PWB Assembly, Diff 108134-001 Controller PWB Assembly, S/E 106029-001...

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