Table Of Contents - Mitsubishi Electric FR-XC-18.5K-PWM Instruction Manual

Table of Contents

Safety Instructions2
Contents4
Table Of Contents7
Outline8
Pre-Operation Instructions9
Features Of Fr-Xc Series Converters9
Common Bus Regeneration Mode9
Power Regeneration Mode9
Harmonic Suppression10
Temperature Derating Selection10
Harmonic Suppression Disabled10
Harmonic Suppression Enabled10
Function Selection Switch Assembly11
Product Checking And Parts Identification11
Multifunction Regeneration Converter Model11
Dedicated Stand-Alone Reactor Model11
Harmonic Suppression Guidelines In Japan12
Dedicated Box-Type Reactor Model12
How To Read The Serial Number12
Accessory12
Application Of The Specific Consumer Guidelines13
Component Names15
30K Converters Or Lower15
37K Converters Or Higher16
Fr-Xc Series Converter And Peripheral Devices17
Example For The Common Bus Regeneration Mode17
Precautions For Selecting Peripheral Devices18
Techniques And Measures For Electromagnetic Compatibility18
Basic Measures18
Ems Measures To Reduce Electromagnetic Noises That Enter Converter18
Emi Measure Example19
Peripheral Device List20
Circuit Breaker And Magnetic Contactor20
Fuse22
Selecting Rated Sensitivity Current For Earth Leakage Circuit Breaker24
Installation And Wiring26
Removal And Reinstallation Of The Converter Covers27
Main Circuit Terminal Block Cover27
Control Circuit Terminal Block Cover27
Removal And Reinstallation Of The Fr-Xcb Reactor Cover29
Installation Of The Converter And Enclosure Design30
Standard Environmental Specifications Of The Converter30
Temperature30
Humidity31
Dust, Dirt, Oil Mist31
Corrosive Gas, Salt Damage31
Explosive, Flammable Gases31
Cooling System Types For Converter Enclosure32
Vibration, Impact32
Converter Installation33
Converter Placement33
Installation Orientation Of The Converter33
Above The Converter33
Arrangement Of Multiple Converter/Inverter Units34
Arrangement Of The Ventilation Fan And Converter34
Protruding The Heat Sink Through A Panel35
Panel Cutting35
Mount Point Change Of Installation Frame From Rear To The Front36
Installation Of Multifunction Regeneration Converter On Enclosure36
Installation Of Peripheral Devices37
Installation Of Reactor37
Clearances37
Installation Orientation37
Installation Of Box-Type Reactor38
Installation Place38
Surrounding Environment38
Wiring Method38
Connection Of The Converter And The Inverter39
Inverter Selection39
Switching Between Common Bus Regeneration/Power Regeneration Mode41
Function Enable/Disable Selection41
Inverter Parameter Settings41
Main Circuit Terminal Specification42
Details On The Main Circuit Terminals42
Main Circuit Terminal Block Layout42
Cable Size Of Main Circuit Terminals And Earth Terminal44
Screw Size44
Cable Size, Crimp Terminal Size45
Common Bus Regeneration Mode With Harmonic Suppression Disabled45
Common Bus Regeneration Mode With Harmonic Suppression Enabled47
Control Circuit Specification51
Details On The Control Circuit Terminals51
Input Signal51
Output Signal51
Control Logic Switchover52
Power Supply For Fan52
Communication52
Sink Logic And Source Logic53
Control Circuit Terminal Layout54
Wiring Precautions56
Common Terminals Of The Control Circuit56
Signal Inputs By Contactless Switches56
Details On The Control Circuit Terminals On Fr-Xcb57
Wiring58
Terminal Connection Diagram58
Common Bus Regeneration With Harmonic Suppression Disabled58
Common Bus Regeneration With Harmonic Suppression Enabled60
Wiring Between The Power Supply And The Reactor61
Wiring Between The Reactor And The Converter61
Wiring Between The Converter And The Inverter61
Wiring Between The Power Supply And The Converter62
Wiring Of The Power Supply And The Inverter62
When Using Separate Power Supplies For Control/Main Circuit66
Earthing (Grounding) Precautions67
Purpose Of Earthing (Grounding)67
Earthing (Grounding) Of The Fr-Xcl Reactor67
Connection Of The Converter And The Multiple Inverters68
Connection In Common Bus Regeneration Mode68
Example Of Earthing (Grounding)68
Wiring Examples69
Pu Installation On Converter71
Communication Operation72
Installation Of The Fr-A8Nc72
Before Powering And Starting Operation73
Installation73
Digital Characters And Their Corresponding Printed Equivalents74
Parameters76
Operation Panel (Fr-Du08)77
Components Of The Operation Panel77
Basic Operation Of The Operation Panel78
Parameter Setting Mode78
Changing The Parameter Setting Value79
Monitoring The Converter Status80
Monitoring Of Input Voltage Or Bus Voltage80
First Priority Monitor Screen80
Components Of The Parameter Unit81
Parameter Unit (Fr-Pu07) / Parameter Unit With Battery Pack (Fr-Pu07Bb(-L))81
Monitoring Function82
Indications Displayed On The Monitoring Screen82
Function Menu List83
Function Menu Transition83
Parameter List85
Parameter Details87
Showing/Hiding Extended Parameters87
Power Frequency Input To The Converter87
Input Terminal Function Selection88
Operation Selection For The Sof Signal And Oh Signal89
Output Terminal Function Selection90
Output Signal List90
Dc Voltage Control91
Adjusting Dc Voltage Fluctuation91
Setting The Current Limit Level91
Converter Parts Life Display92
Life Alarm Display And Signal Output92
Maintenance Timer Alarm93
Life Display Of The Inrush Current Limit Circuit93
Life Display Of The Control Circuit Capacitor93
Instantaneous Power Failure Detection Hold Signal94
Setting Status Display Of Function Selection Switch Assembly95
Function Selection For Monitor Item Indication96
Monitor Items List96
Monitoring I/O Terminals On The Operation Panel97
Monitoring And Resetting Cumulative Power97
Displaying Electricity Cost97
Monitoring Cumulative Energization Time97
Operation Selection At Instantaneous Power Failure98
Free Parameter98
Disabling Keys On The Operation Panel98
Retry Function99
Reset Selection / Disconnected Pu Detection / Pu Stop Selection101
Reset Selection101
Disconnected Pu Detection101
Pu Stop Selection101
Parameter Write Disable Selection102
How To Restart Operation Stopped By Using Stop/Reset On Pu102
Parameter Write Disabled102
Parameter Write Enabled During Operation102
Current Control103
Wiring And Configuration Of Pu Connector104
Pu Connector Pin-Outs104
Wiring And Configuration Of Pu Connector Communication System104
System Configuration104
Initial Settings And Specifications Of Rs-485 Communication105
Mitsubishi Inverter Protocol106
Communication Specifications106
Communication Procedure106
Communication Operation Presence/Absence And Data Format Types107
Data Definitions109
Response Time111
Retry Count Setting112
Programming Instructions113
Setting Items And Set Data115
Initial Setting And Specification Of Cc-Link Communication Function118
Station Number Setting118
Transmission Speed Setting118
Cc-Link Extended Setting119
I/O Signal List119
Details Of The Remote I/O Signals121
Details Of The Remote Register122
Details Of Instruction Code123
Operation At A Communication Error124
Waiting Time Setting From Communication Line Error Occurrence124
Displaying And Clearing The Communication Error Count124
Communication Eeprom Write Selection125
Operation Selection At A Communication Error125
Parameter Setting125
Setting Of Parameter Unit / Operation Panel126
Pu Display Language Selection126
Beep Control126
Pu Contrast Adjustment126
Parameter Clear / All Parameter Clear On Operation Panel127
Copying And Verifying Parameters On Operation Panel127
Parameter Copy128
Reading Parameter Settings And Storing Them In Operation Panel128
Writing Parameter Settings Stored In Operation Panel To Converter128
Parameter Verification129
Checking Parameters Changed From Their Initial Values130
Protective Functions132
Converter Fault And Indication133
Reset Method For The Protective Functions133
List Of Indications134
Causes And Corrective Actions135
Error Message135
Warning136
Alarm137
Fault137
Check And Clear Of The Fault History144
Check First When You Have A Trouble145
Clearing The Fault History145
Precautions And Maintenanve And Inspection146
Inspection Item147
Daily Inspection147
Periodic Inspection147
Daily And Periodic Inspection List148
Continuity Test149
Cleaning149
Checking Method149
Device Number And Target Terminal149
Replacement Of Parts150
Cooling Fan150
Replacement Procedure Of The Converter Cooling Fan150
Replacement Procedure Of The Box-Type Reactor Cooling Fan151
Smoothing Capacitors152
Measurement Of Main Circuit Voltages, Currents, And Powers153
Operation Principle And Application To Electric Meters153
Measuring Points And Instruments153
Insulation Resistance Test Using Megger154
Pressure Test154
Specifications156
Rating157
Fr-Xc-K157
Fr-Xc-[ ]K-Pwm159
Combination Matrix Of Fr-Xcl And Fr-Xc161
Combination Matrix Of Fr-Xcb And Fr-Xc161
Common Specifications162
Outline Dimension Drawings Multifunction Regeneration Converter (Fr-Xc (-Pwm))163
Dedicated Stand-Alone Reactor (Fr-Xcl)166
Dedicated Box-Type Reactor (Fr-Xcb)172
Appendix174
Appendix 1 Major Differences Between Fr-Xc And Fr-Xc-Pwm175
Appendix 2 Instruction Code List176
Emc Directive177
Appendix 3 Instructions For Compliance With The Eu Directives177
Low Voltage Directive178
Outline Of Instructions178
Short Circuit Ratings179
General Precaution180
Appendix 4 Instructions For Ul And Cul180
Appendix 5 Instructions For Eac182
Appendix 6 Restricted Use Of Hazardous Substances In Electronic And Electrical Products183
Appendix 7 Referenced Standard (Requirement Of Chinese Standardized Law)183