Chassis Bolts And Nuts - Suzuki Madura GV700GL Service Manual

2-15 PERIODIC MAINTENANCE AND TUNE-UP PROCEDURES
CHASSIS BOLTS AND NUTS
Tighten:
1 000,6 000, 12 000, 18 000, 24 000 km
(600, 4 000, 7 500, 11 000, 15 000 mi)
The nuts and bolts listed below are important safety parts. They must be retightened when necessary to
the specified torque with a torque wrench. (Refer to page
2-16
for the location of the following nuts and
bolts on the motorcycle.)
Item N-m
kg-m lb-ft
CD
Steering stem head bolt
20-30 2.0-3.0 14.5- 21.5
® Steering stem head clamp bolt 15-25 1.5-2.5
11.0- 18.0
@
Front fork upper clamp bolt 20-30
2.0-3.0 14.5-21.5
@
Front fork lower clamp bolt
15-25 1.5-2.5 11.0- 18.0
@
Front fork cap bolt 15-30
1.5-3.0 11.0- 21.5
®
Front fork damper rod bolt
32-42 3.2-4.2 23.0-30.5
(j)
Front axle nut 36-52 3.6-5.2 26.0-37.5
®
Front axle clamp nut
15-25 1.5-2.5 11.0- 18.0
®
Handlebars clamp bolt 12-20 1.2-2.0
8.5- 14.5
@
Clutch master cylinder mounting bolt
5- 8 0.5-0.8 3.5- 6.0
@ Front brake master cylinder mounting bolt
5- 8
0.5-0.8 3.5- 6.0
@
Front caliper mounting bolt
25-40 2.5-4.0 18.0- 29.0
@
Front caliper axle bolt 15-20
1.5-2.0 11.0- 14.5
@ Brake hose union bolt 20-25 2.0-2.5 14.5- 18.0
@
Air bleeder valve
6- 9 0.6-0.9 4.5- 6.5
@
Front disc bolt
20_- 30 2.0-3.0 14.5- 21.5
@
Swing arm bearing holder bolt 3.5-4.5 0.35-0.45
2.5- 3.0
@ Rear unit fitting nut {Upper & Lower)
40-60 4.0-6.0 29.0-43.5
@)
Rear cushion lever nut
70- 100 7.0-10.0 50.5-72.5
®
Rear cushion rod-upper nut 20-30 2.0-3.0 14.5- 21.5
® Rear cushion rod-lower nut
20-30
2.0-3.0
14.5- 21.5
@
Rear axle clamp bolt 25-35 2.5-3.5 18.0-25.5
@
Rear brake cam lever bolt
5- 8
0.5-0.8
3.5- 6.0
®
Rear torque stop bolt
80- 110 8.0- 11.0 58.0-79.5
®
Swing arm bearing holder bolt lock nut 100- 120 10.0- 12.0 72.5-87.0
®
Rear axle nut
50-80 5.0-8.0 36.0-58.0
®
Spoke nipple
4- 5 0.4-0.5 3.0- 3.5