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SUZUKI
SERVICE MANUAL
GV700GL SUZUKI MOTOR CORPORATION OCTOBER, '90 PRINTED IN JAPAN 99500-36040-03E
@
99500-36040-0JE
(~)

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Questions and answers

David
May 5, 2025

I've read and followed that manual over and over and over again and everything is timed and correctly and it's marks but yet after spend a spin and a half the motor locks down and only goes so much the other way and does the same what am I doing wrong

1 comments:
Mr. Anderson
May 17, 2025

Possible causes for the Suzuki Madura GV700GL engine locking down after a spin and a half, despite correct timing setup, include:

1. Crankshaft runout exceeding the service limit (0.05 mm or 0.002 in), which can cause internal binding.
2. Starter pinion gear malfunction—if it is locked on the shaft or turns both directions, it may prevent proper engine rotation.
3. Internal mechanical interference or incorrect assembly, such as misaligned components or overtightened parts.

Each of these issues can restrict engine movement even if timing is correct.

This answer is automatically generated

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