Suzuki Madura GV700GL Service Manual page 94

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• Clean the mating surfaces of the crankcases
before matching the upper and lower ones.
• Apply SUZUKI BOND No. 1207B to the mating
surface of the lower crankcase in the following
procedure.
99104. 31140
SUZUKI Bond No. 1207B
NOTE:
Use of SUZUKI BOND No. 12078 is as
follows:
*
Make surfaces free from moisture, oil, dust
and other foreign materials.
*
Spread on surfaces thinly to form an even
layer, and assemble the crankcases within
few minutes.
*
Take extreme care not to apply any bond
No. 12078 to the bearing surfaces.
*
Apply to distorted surfaces as it forms a
comparatively thick film.
• Place the oil guide plate
CD
as shown in figure.
• When securing the lower crankcase, tighten the
12-mm bolts and the 10-mm bolts in the ascend-
ing order of numbers assigned to these bolts,
tightening each bolt a little at a time to equalize
the pressure. Apply engine oil to the bolt thread
and head lightly and tighten all the securing
bolts to the specified torque values.
Tightening torque
10
mm bolt
12
mm bolt
N·m
25-35
40-50
Initial
kg-m
2.5-3.5
4.0-5.0
lb-ft
18.0- 25.5
. 29.0-36.0
N·m
45-55
60-70
Final
kg-m
4.5-5.5
6.0-7.0
lb-ft
32.5-40.5
43.5-50.5
N·m
kg-m
lb-ft
8
mm Allen
-
20-28
2.0-2.8
14.5- 20.0
bolt
6
mm Allen
12- 16
1.2- 1.6
8.5- 11.5
bolt
8
mm bolt
24
2.4
17.5
6
mm bolt
13
1.3
9.5
ENGINE SERVICING 3-64

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