Bearing Pre-Load Adjustment - Suzuki Madura GV700GL Service Manual

SECONDARY DRIVE BEVEL GEAR
• Install the secondary drive bevel gear shaft into
the bearing by using the special tool.
09941 - 34513
Bearing installer
CAUTION:
When replacing the secondary drive bevel
gear, replace the secondary driven bevel gear
also, as they must be replaced together.
BEARING PRE-LOAD ADJUSTMENT
• After the nut is tightened to specification,
rotate the gear several turns in both directions
to seat the bearings.
• Measure the bearing pre-load by using the special
tools.
09900-21107
09915- 24550
Pre-load
Torque wrench
0- 15 kg-em
Adapter socket
12.7-6.3
mm
40-70 N-cm
(4.0- 7.0 kg-em)
(3.5- 6.0 lb-in)
• lfthe bearing pre-load is not within specification,
the shims between the bearings must be changed.
Refer to the chart at right and make the appro-
priate adjustment, re-check the pre-load measure-
ment procedure as necessary.
NOTE:
Whenever the pre-load is checked after a shim
change, the gear must be rotated in both direc-
tions to seat the bearings after the nut is
retorqued to specification.
NOTE:
When changing the shims, measure the thick-
ness of the old shims. Using thickness of the
old shims as a guide, adjust the pre-load by
referring to the chart at right
SHAFT DRIVE 4·10
Pre-load Shim adjustment
Under
40
N-cm Decrease shim
(4.0
kg-em,
3.5
lb-in) thickness
40-70
N-cm
(4.0 - 7.0 kg-em)
Correct
(3.5 - 6.0
lb-in)
Over
70
N-cm Increase shim
(7.0 kg-em, 6.0 lb-in)
thickness
List of shims© (Refer to page 4-16)
Part No. Shim thickness
09181 - 30028
1.60
mm
09181 - 30029 1.62
mm
09181 - 30030 1.64
mm
09181 -30031 1.66
mm
09181 -30032 1.68 mm
09181 - 30033 1.70
mm
09181 - 30034
1.80
mm
09181 - 30035 1.90
mm
09181 -30036 2.00
mm