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5-1. ENGINE ASSEMBLY
STARTING CLUTCH GEAR
Starting clutch Gear Removal
▪ Remove ROTOR.
▪ Pull starting clutch gear out of the rotor.
Starting Clutch Gear Inspection
▪ Inspect gear, especially teeth and
unidirectional collar, for wear and other
damage.
▪ Check needle bearing condition. Replace
starting clutch gear if necessary.
Starting Clutch Gear Installation
The installation is the reverse of the removal
procedure.
NOTE: apply engine oil on needle bearing and
collar of starting clutch gear.
STARTER DRIVE GEARS
The starter drive gears are located on the
engine ACG side behind the ACG cover.
Starter Drive Gear Removal
▪ Remove ACG cover. See procedure in this
subsection.
▪ Remove location pins, starter double gear and
idle gear.
Starter Drive Gear Inspection
▪ Inspect gears and location pins for wear and
damage.
▪ Replace parts as necessary.
Starter Drive gear Installation
The installation is the reverse of the removal
▪ Apply LOCTITE 767 (ANTISEIZE
LUBRICANT) on starter gear before installing
the starter idle gear.
▪ Apply engine oil on location pins.
5-26
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Troubleshooting
