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5-1. ENGINE ASSEMBLY
GENERAL
WARNING
To avoid potential burns, never touch exhaust system components immediately after the
engine has been run because these components are very hot. Let engine and exhaust
system cool down before performing any servicing.
During assembly/installation, use the torque values and service products as in the exploded view.
Clean thread before applying a thread locker.
WARNING
Torque wrench tightening specifications must strictly be adhered to.
Locking devices (e.g.: locking tabs, elastic stop nuts, self-locking fasteners, cotter pin,
etc.) must be replaced.
MUFFLER
Muffler Removal
1. Remove seat.
2. Remove LH side cover.
3. Detach spring from the "Y" exhaust pipe.
4. Remove muffler retaining bolts.
5. Loose the clamp of muffler.
6. Discard the gasket at the end of "Y" exhaust
pipe.
Muffler Inspection
Check muffler for cracks or other damages.
Replace if necessary.
Muffler Installation
For the installation, reverse the removal
procedure.
NOTE：Always install new plumbago gasket
after muffler disassemble.
5-6
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Troubleshooting
