Radiator Cooling Fan Relay; Radiator Removal; Radiator Installation; Relay Installation (Radiator Cooling Fan) - TGB EST 1000 Service Manual

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Radiator Removal

1. Install a large hose pincher on both radiator
hoses.
2. Lift front of vehicle to extend suspension.
3. Remove the following parts from the radiator:
- Radiator inlet hose (LH upper)
- Radiator outlet hose (RH lower).
- Radiator mounting screws (2 at top of
radiator).
4. Disconnect cooling fan electrical connector.
5. Remove the retaining bolts.
6. Lift radiator and tilt its lower end towards the
front of the vehicle.
7. Carefully remove radiator through LH wheel
well.

Radiator Installation

1. For installation, reverse the removal
procedure. However, pay attention to the
following details
2. Install the rubber bushings between bottom of
radiator and radiator support.
3. Fill radiator with recommended coolant.
4. Bleed the cooling system.
5. Check for coolant leaks from radiator and
hoses.
COOLANT TEMPERATURE SENSOR
Refer to EFI section.

RADIATOR COOLING FAN RELAY

Relay Installation (Radiator Cooling
Fan)
NOTE: Ensure to align tabs of relay with
terminals of fuse holder at installation.
5-1. ENGINE ASSEMBLY
5-11

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