Cylinder Installation; Piston Removal - TGB EST 1000 Service Manual

5-2. ENGINE TOP END

Cylinder Installation

▪ For installation, reverse the removal
procedure.
NOTICE: Always replace cylinder base gasket
before installing the cylinder.
NOTE: Ensure the front and rear cylinder
installation correct, the timing chain adjuster
should face to the backside of cylinder. Wrong
install direction will lose the function of chain
adjuster and cause timing chain damage.
PISTON

Piston Removal

▪ Remove cylinder head.
▪ Remove the cylinder.
▪ Place a rag under piston and in the area of
timing chain compartment.
WARNING
Piston circlip are spring loaded.
▪ Remove one piston circlip and discard it.
NOTE: The removal of both piston circlip is not
necessary to remove piston pin.
▪ Push piston pin out of piston.
▪ Remove the piston from connecting rod.
5-2-16