Engine Installation; Engine Mounts; Lifting And Remove The Engine; Final Assembly Procedure - TGB EST 1000 Service Manual

5-1. ENGINE ASSEMBLY

Lifting and Remove the Engine

1. Remove four bolts on the rear output drive
shafts connecting plate.
2. Remove the front and rear engine support
bolts. Remove front output drive shaft bolts.
3. Carefully backward the engine and gearbox
then raise the front of engine to separate front
output drive shaft from engine.
4. Raise and slide the engine to left side and
remove engine from vehicle.

ENGINE INSTALLATION

For installation, reverse the removal procedure.
However, pay attention to the following.
▪ Before install the engine, inspect condition of

engine mounts.

▪ Install the rear output drive shaft onto engine
output shaft.
▪ Connect the front output drive shaft to the
engine output shaft while lowing engine.
▪ Install connecting plate bolts, rear and front
mounting bolts then torque all mounting bolts.

Final Assembly Procedure

1. Fill engine with the recommended oil and
quantity.
2. Fill and bleed cooling system.
3. Check for any leaks.
4. Reinstall plastic parts, seat and body cover.
5. Test drive vehicle to confirm proper operation.
ENGINE MOUNTS
NOTE: Use the same procedure for the front
and rear engine mounts.
Engine Mount Removal
Insert a punch into engine mount busing and
push the opposite engine mount out.
Engine Mount Installation
For installation, reverse the removal procedure.
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