Fuel Hose And Clamp; Fuel Tank; Fuel Hose Replacement; Oetiker Clamp Replacement - TGB EST 1000 Service Manual

FUEL HOSE AND CLAMP

Fuel Hose Replacement

When replacing fuel hoses, be sure to use hoses and clamps from TGB parts department. This will
ensure continued proper and safe operation.
WARNING
Use of fuel lines other than those recommended by TGB may compromise fuel system
integrity.
WARNING
Whenever removing a hose in the fuel system, always use new clamps at assembly. Then
validate fuel system tightness by performing a fuel pressure test.

Oetiker Clamp Replacement

To secure or cut clamp on fuel lines, use Oetiker pliers.

FUEL TANK

Fuel Tank Draining
Remove the fuel tank cap and siphon gas into
an approved fuel container.
Fuel Tank Removal
1. Drain fuel tank.
2. Release fuel pressure by running engine until
it runs out of gas.
3. Disconnect battery.
4. Remove rear cover, RH side cover, footrest
and RH rear tire.
5. Disconnect the fuel pump connector and
ground wire.
6. Remove the vent hose and the refuel pipe
from the fuel tank valve.
7. Disconnect the high-pressure fuel hose.
8. Remove fuel tank retaining bolts.
9. Slide the fuel tank to the right side then pull
out from the vehicle.
4-1. FUEL SYSTEM
4-1-5