Ford 2002 Bantam Workshop Manual page 643

303-01D-139
ASSEMBLY (CONTINUED)
E6005 EN
Engine — 1.8L Diesel - Endura DE
Engines with automatic timing belt tensioner.
59.
NOTE: Make sure the belt is seated correctly.
NOTE: The direction of rotation is marked.
Engines with mechanical timing belt tensioner
60.
NOTE: The direction of rotation is marked.
NOTE: Make sure the belt is seated correctly.
NOTE: The bolts must not be at the ends of
their slots.
61. Remove timing pins 21-104, 23-019 and
Engines with automatic timing belt tensioner
62. NOTE: Hold the camshaft timing belt pulley
63.
CAUTION: Renew the toothed belt.
Install the camshaft timing belt.
1. Fit the camshaft timing belt tensioner.
2. Fit the adjusting cam.
3. Fit the timing belt and lay it over the
camshaft timing belt pulley.
• Slide the camshaft timing belt pulley onto
its conical seat and screw in the bolt until
the camshaft timing belt pulley can still
just be turned on the camshaft.
CAUTION: Renew the toothed belt.
Install the camshaft timing belt. Fit the
timing belt with the slack side nearest the
timing belt tensioner.
1. Release the timing belt tensioner clamp
bolt and allow the tensioner to snap
against the timing belt. Tighten the timing
belt tensioner clamp bolt.
2. Tighten the timing belt pulley bolts.
23-029.
steady.
Pretension the camshaft timing belt.
• Turn the adjusting cam clockwise to 9
o'clock and tighten the center bolt of the
adjusting cam.
• Tighten the bolt of the camshaft timing
belt pulley.
CAUTION: Remove the special tools.
Turn the crankshaft six turns in the normal
direction of rotation of the engine.
303-01D-139
09/2001 2002 Bantam