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10. Secure the tie·rods to the spindle arms from
the bottom side. Torque to 3.2 kg·m
(23
ft·lb).
Fig. 6·54
11. Secure the hood hinge support plate to the
belly pan.
12. Place the side bumpers in position and
secure with machine screws and lock nuts.
Remember that the
rear
two machine screws
secure bumper and footrest. The next
two
must have
the
longer hood channel
attached.
The
fifth
and sixth
have the
short
hood chan·
nel
attached
.
13.
Place
the front bumper into pos ition
and
secure it
to the hinge
support
plate wit
h
10
bolts and lock
nuts.
All nuts are to be
posi·
tioned on the ins ide of
the
belly pan
.
14. Place
the nose cone into
posit
ion
and secure
it with three
self·tapping screws
from the in·
side
of the be
ll
y pan (one screw on either
outer corner along the bottom and one in the
center). After
all
three
screws
have been
started,
tighten them evenly
and
draw the
nose cone back
against
the belly pan
.
II
NOTE: The center nose cone screw should
be
installed
with a washer.
15.
Thoroughly
clean
the side
bumper
surfaces;
then
place
the
reflectorized
tape into
posi·
tion
.
Trim the ends
of the
tape to match
con·
tour
of the
bumper. Install new reflectors
on
either side
near
the ends
of
the side
bumpers.
16. Place either the exhaust expansion chambers
and
muff
ler or
pulse charger
into position.
Secure
the
muffler
with
three
machine
screws,
flat washer,
and lock
nuts.
Secure
the
expansion chambers or pulse charger with
springs.
136
17.
Place the hood into
position
and secure with
bol
t
s, bushing s, washers, and
lock
nuts.
Secure the hood cable and connect the
head·
light
harness.
18. Adjust
t
he
hood
for proper fit.
U
se the
slotted
ho les in the front bumper to align the
hood.
r
Removing Windshield
and Headlight
1.
Rem
ove
t he
mac hin
e
screws secu ring w
ind·
shield and remove
the
windshield. Account
for expansion
nuts
and snap
caps.
2.
Disconnect
t
he
headlight
harness.
3.
Remove
the
rivets securing the head
light
bracket to the hood
.
4.
Remove headlight
assembly
from the bracket
by remov ing the four adjusting screws, ad·
j
ust ing nuts,
and
springs.
r
Installing Windshield
and Headlight
1.
Secure head
light
assembly
to the bezel with
four
adj
usting screws, adjusting nuts,
and
springs.
2.
Secure
bezel to hood with two mach ine
screws,
washers,
and
lock nuts mak ing sure
the cab le
c
lamp is secured
by
the PTO·s
ide
screw
.
3.
Connect the headlig
ht
harness.
4.
Install the
expansion
nuts in
the
holes of
the
hood. Place
the windshie ld into posit ion
and
secure with machine
screws and snap
caps.
II
NOTE: Tighten the screws
st
arting from the
center and working outward
.
5.
Adjust
headlight aim.
)
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