Arctic Cat 120 Sno Pro Operator's Manual
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Operator's Manual
p/n 2258-514
SHA RE O UR PASSI ON .
TM

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Summary of Contents for Arctic Cat 120 Sno Pro

  • Page 1 Operator’s Manual p/n 2258-514 SHA RE O UR PASSI ON .
  • Page 2: Limited Warranty

    Arctic Cat Snowmobile dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat Snowmobile dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.
  • Page 3: Table Of Contents

    Air Cleaner/Filter......12 Declaration of Conformity .....28 Spark Plug ........13 REFERENCE INFORMATION Write the appropriate information for your Arctic Cat Snowmobile in the spaces below. Always use these numbers when referring to your snowmobile. Model: _________________________________________________ Date of Purchase: ________________________________________...
  • Page 4: Parts And Accessories

    ACCESSORIES. Only genuine Arctic Cat parts, oil, and accessories are engi- neered to meet the standards and requirements of your Arctic Cat snowmobile. For a complete list of accessories, refer to the current Arctic Cat Accessory Cat- alog. To aid in service and maintenance procedures on this snowmobile, a Service Manual and an Illustrated Parts Manual are available through your local Arctic Cat Snowmobile dealer.
  • Page 5: Foreword

    This manual is divided into sections. The sections Getting Ready to Operate the 120 Sno Pro Safely and Operating the 120 Sno Pro must be read and explained to the child/operator. The other sections are for the owner/parent/guardian and contain information on snowmobile identification, safe operating instructions, lubrication, maintenance, storage, and after-storage preparation.
  • Page 6: Specifications

    SPECIFICATIONS* ENGINE AND DRIVE CHASSIS Type Forced Air Cooled/ Overall Length 181.6 cm (71.5 in.) 4-Cycle Overall Height 78.7 cm (31 in.) Bore x Stroke 56 x 50 mm Overall Width 87.6 cm (34.5 in.) (2.2 x 1.97 in.) Ski Center-to-Cen- 78 cm (31 in.) Valve Arrange- Overhead...
  • Page 7: Getting Ready To Operate The 120 Sno Pro Safely

    THE 120 SNO PRO SAFELY  NOTE: This section and Operat- TETHER SWITCH — The engine will neither start nor ing the 120 Sno Pro section must be read and explained to the child/ run unless the tether switch cap is operator owner/parent/ connected to the tether switch guardian.
  • Page 8: Operating The 120 Sno Pro

    Is the area free of rocks, wires, F. Do the throttle lever and brake trees, traffic, etc.? lever move freely? OPERATING THE 120 SNO PRO You must be a responsible, careful, and C. Never drive the snowmobile faster considerate snowmobile operator at all than a safe speed.
  • Page 9: General Information

    Do not use white gas or gasolines properly. No warranty will be allowed containing methanol. Only Arctic by Arctic Cat if either the ESN or VIN Cat approved gasoline additives is removed or mutilated in any way. may be used.
  • Page 10: Engine Break-In

    ENGINE BREAK-IN ! WARNING The engine requires a short break-in Always fill the gas tank in a well- period (approximately 10 operating ventilated area. Never add gasoline hours) before being subjected to heavy to the gas tank near any open load conditions or full-throttle opera- flames or with the engine running.
  • Page 11: Operating Instructions

    OPERATING INSTRUCTIONS STARTING AND 2. Open the gas tank shut-off valve STOPPING ENGINE located under the gas tank by rotating the valve counterclock- ! WARNING wise. Open the valve completely; otherwise, it may close during Never allow anyone to stand in operation of the snowmobile due front of the snowmobile at any to engine vibration.
  • Page 12 7. Flooding - If the engine does not 8. To shut the engine off, turn the start when the choke is being used ignition key to the OFF position, but seems ready to start, push the move the emergency stop switch choke in completely.
  • Page 13: Periodic Maintenance/Tune-Up Chart

    PERIODIC MAINTENANCE/ TUNE-UP CHART 1st 10 EVERY 20 EVERY 50 EVERY 100 EVERY 300 HOURS HOURS HOURS HOURS HOURS DAILY (2 weeks) (1 month) (3 months) (6 months) (12 months) Valve Clearance Engine Compression Spark Plug Fuel Supply Replace Hose every 3 years Gas Tank Shut-Off Valve...
  • Page 14: Maintenance

    MAINTENANCE ENGINE OIL CAUTION  NOTE: After the engine break-in Seeing oil in the crankcase does period, the engine oil should be not mean the level is in the safe changed every operating operating range. Always use the oil hours (6 months) and before pro- level stick to check engine oil.
  • Page 15: Carburetor

    Since carburetor adjust- handlebar grip. The throttle arm on the ments critically affect engine perfor- carburetor should also contact the mance, Arctic Cat recommends that speed control screw when the throttle any changes in internal carburetor cali- lever is released.
  • Page 16: In-Line Fuel Filter

    CAUTION area. Arctic Cat recommends that the in-line Failure to inspect the air filter fre- fuel filter be checked once a month. quently if the snowmobile is used...
  • Page 17: Spark Plug

    A light brown insulator indicates that Arctic Cat recommends that the com- the plug is correct. A white or dark plete brake system be checked daily for insulator indicates that the engine may...
  • Page 18: Drive Chain

    DRIVE CHAIN 2. Check the distance between the brake lever and the lever stop. The The drive chain should be lubricated distance must be within the speci- every 10 operating hours with Arctic fied range of 6-13 mm (1/4-1/2 in.). Cat Spray Lubricant (p/n 0436-903) or with a dry, graphite-based chain lubri- cant.
  • Page 19: Track Tension

    0744-945 it may ratchet on the track drive Adjusting Track sprockets. Arctic Cat recommends that Tension the track tension be checked once a month and adjusted accordingly. 1. Loosen the idler wheel cap screws.
  • Page 20: Track Alignment

    Checking Track 3. If the deflection (distance between Alignment the bottom of the wear strip and the inside of the track) exceeds ! WARNING specifications, tighten the adjust- ing bolts to take up excessive slack Make sure the ignition key is in the in the track.
  • Page 21: Adjusting Rear Spring Tension

    ! WARNING If a jam nut is not tightened prop- erly, adjusting bolt could loosen causing track become dangerously loose. 4. Field test the track under actual conditions. 5. After the field test, check the 0727-729 5. If the distances from the rear idler alignment of the track.
  • Page 22: Ski Alignment

    SKI ALIGNMENT 2. Visually examine the skis to deter- mine which ski is out of alignment The skis have been aligned during with respect to the handlebar. setup of the snowmobile. Ski align- ment usually will not change unless a 3.
  • Page 23: Ski Wear Bar

    To main- Installing Ski Wear Bar tain positive steering characteristics, Arctic Cat recommends that the ski 1. Insert the front of the wear bar into wear bars be checked once a week and the hole at the front of the ski and...
  • Page 24: Recoil Starter Air Vents

    LIGHTS ! WARNING The correct headlight bulb is p/n 0609- 251. The correct taillight bulb is p/n DO NOT bend the ski wear bar excessively when installing. 0230-020. The taillight bulb is accessi- ble from inside the rear storage com- Excessive bending of the ski wear bar may cause premature wear, partment.
  • Page 25: Preparation For Storage

    Install serviced to prevent corrosion and com- drive chain and lubricate with a ponent deterioration. Arctic Cat recom- dry, graphite-based chain lubri- mends the following procedure to cant. prepare the snowmobile for storage.
  • Page 26: Preparation After Storage

    Arctic Cat 6. If not done during preparation for recommends the following procedure storage, lubricate the spindles and to prepare the snowmobile.
  • Page 27: Snowmobile Safety Rules

    SNOWMOBILE SAFETY RULES...
  • Page 28: Epa Emission Control

    (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
  • Page 29: Change Of Address, Ownership, Or Warranty Transfer

    CHANGE OF ADDRESS, OWNERSHIP, OR WARRANTY TRANSFER Arctic Cat Inc. keeps on file the current name and address of the owner of this snowmobile. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
  • Page 30 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
  • Page 31: Warranty Procedure/Owner Responsibility

    At the time of sale, an Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the registration form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit the appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
  • Page 32: Declaration Of Conformity

    Standards to which conformity is declared: EMC: EN 55012, EN 61000-6-0 MACHINERY: EN 292-1, EN 292-2, EN 953, EN 1050, EN 954-1 Manufacturer (if not issuing agent): Arctic Cat Inc. 601 Brooks Ave. S. Thief River Falls, MN 56701 USA...
  • Page 33 NOTES...

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