Cleaning And Inspecting; Assembling - Arctic Cat 1987 AFS El Tigre Service Manual

19. Press the three sprockets off the driveshaft.
20. Remove the six socket-head cap screws and
lock nuts securing the brake disc to the hub;
then separate disc and hub.
Fig. 4·105
8193
CLEANING AND INSPECTING
_ NOTE: Whenever a part is worn excessively,
- cracked, defective, or damaged in any way,
replacement is necessary.
ASSEMBLING
Fig. 4·106
KEY
1. Driveshaft Assembly
2. Drive Sprocket
3. Drive Sprocket
4. Drlveshaft
5.
Return Spring
6. Carriage Bolt
7. Flange Plate
8. Lock Nut
9. Bearing
10. Cap·Lock Screw
11. Stud O·Ring 37. Lock Nut
12.
Stub Shaft
13. Cap·Lock Screw
14. Driven Clutch
15.
Washer
16. Ca rrlage Bolt
17.
Key
18. Driven Shaft
19. Cap·Socket Screw
20. Lock Nut
21.
Key
22. Disc Hub
23. Brake Disc
24. Carriage Bolt
25. Dropcase 63. Clevis Pin
26. Washer
64. Bracket
27. Lock Nut 65. Caliper
28. Ribbed Bolt 66. Spacer
29. Cap Screw
67. Backing Plate
30. Cap Screw 68. Washer
31. Bracket
69. Adapter Cable
32. Caliper Ass'y.
70. Drive Adapter
33. Brake Puck
71 . Washer
34. Crown Nut
72. Washer
35. Seal 73. Washer
36. Bearing
74. Cotter Pin
88
1. Thorough ly wash all metallic components in
parts-clean ing solvent. Dry using compressed
air.
2. Wash all non-meta llic components with soap
and water.
3. Inspect driveshaft and driven shaft for damag-
ed spl ines or stripped threads.
4. Inspect bearings for any roughness or
damage.
5. I nspect sea ls for any breaks or damage.
6. Inspect the track for cuts, gouges, or wear.
7. Inspect the keyways in the driven shaft and
the brake hub for wear or damage.
8. Inspect the brake disc for wear or cracks.
9. Inspect cha in, sprockets, and c hain tensioner
components for wear or damage.
10. Inspect the track drive sprockets for wear or
damage.
, ZI
~l l
75. Cap Screw ) • .
~;./
/
1"
76. Lock Nut
I~
13
Y
77. Lock Collar
78. Reflector Tape
79. Cap Screw
80. Washer