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2012 Operator’s Manual 450 i 450 i 550 i 550 i 700 i 700 i 700 i Mud Pro 700 i Mud Pro 700 i TBX 700 i TBX 1000 i 1000 i 1000 i Mud Pro 1000 i Mud Pro WARNING Do not remove this Operator’s Manual from this ATV...
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Operator’s 613-739-1535. Manual and the labels on your ATV. Un cours d’instruction est disponible: This Arctic Cat ATV Operator’s Manual pour les propriétaires canadiens, com- should be considered a permanent part of posez le 613-739-1535.
Arctic Cat able service. Be sure, as the owner/opera- ATV, be sure to use only GENUINE tor of an Arctic Cat ATV, to become ARCTIC CAT PARTS, OIL, AND thoroughly familiar with its basic opera- ACCESSORIES.
Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.
At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage.
Manual. Arctic Cat recommends the retention of all receipts covering maintenance performed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.
Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model:450 i 4x4 550 i 4x4 700 i 4x4 700 i Mud Pro...
• Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. Carrying a passenger may upset the sion has concluded that ALL-TERRAIN balance of the ATV and may cause it VEHICLES (ATV’s) may present a risk to go out of control.
Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S.
Hangtag An Arctic Cat ATV comes with a hangtag containing important safety information. Anyone who rides the ATV should read and understand this information before rid- ing. 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé...
The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page.
They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).
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Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
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Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
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Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control.
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Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
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Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
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Never modify the ATV through improper installation or improper use of accesso- ries. All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instructions.
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Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways.
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Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged. WHAT CAN HAPPEN The increased steering effort and reduced maneuverability caused by the locked differential could result in loss of control and an accident. HOW TO AVOID THE HAZARD Never exceed 10 MPH (16 KPH) with the differential lock engaged.
Prevention Overview Gloves Your hands are targets for flying objects When using an ATV, prevention is the and branches. Along with providing skin name of the game. “Had you only protection, gloves will shield your hands known” something could go wrong, you from harsh weather.
Prevention Long Pants and Long Sleeved Shirt Helmets should have one of these: 1. DOT label The goal is to protect your body from 2. Snell label branches, long grass, airborne objects, or 3. ANSI Z90.1 label anything else that could scrape your skin. The more thick and durable the material, the better protection it’ll provide.
Prevention A. Brakes 4. Oil and Fuel Squeeze the hand brake lever. If it feels soft Start with a full tank of gas before every or “squishy,” it could be low on fluid or ride, and while you’re at it, top off the oil. have a leak —...
Prevention Cellular Phone • Cellular Phone • Maps/GPS It may be necessary to make an urgent • Emergency Kit with Flashlight and phone call. First Aid Kit Maps/GPS (Global Tools Positioning System) Routine maintenance will generally elim- Maps may be unnecessary when you’re inate the need for emergency repairs.
Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.
Sound Judgment Overview 9. Do you tailgate other drivers when you think they’re driving too slow? You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Never Sometimes Often Judgment” means you need to use yours. Do you consider yourself to be pretty 10.
Sound Judgment The thing about terrain is that sometimes Trail Signs you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are eas- ily identified during daytime) are much more difficult to see and avoid.
Sound Judgment Other Vehicles ATV Maintenance Depending on where you’re riding, you You have to maintain your ATV. The might encounter other ATV’s, bikes, or General Maintenance section of this motor vehicles on public lands. Respect Operator’s Manual tells you about taking the presence of cars if you’re crossing care of your ATV.
Sound Judgment Load Capacity Ratings Chart ! WARNING Arctic Cat ATV Load Capacity Ratings POTENTIAL HAZARD ITEM Overloading the ATV or carrying or tow- Specifications ing cargo improperly. (lb) (kg) WHAT CAN HAPPEN Max Load Capacity Max Load Capacity - TBX Could cause changes in ATV handling, which could lead to an accident.
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Sound Judgment If your sense of adventure persuades you to do illegal drugs when you’re riding TESTIMONIAL your ATV, this is a reality check. Some- thing to think about—there can be legal DOCUMENT#: X46481A1 CITY/STATE: LAUREL, MS consequences that will take away all that SEX: M freedom you love.
Sound Judgment SIPDE By themselves, none of these safe behaviors and sound judgments will go very far. But when you put them all together... when you’re paying attention to how you feel, when you’re monitoring the movements of your ATV, and when you’re constantly evaluating your environment, then you’re practicing SIPDE.
16 operate your ATV. don’t know what they’re doing. Unless they’ve had over a year of experience with Arctic Cat and the ATV Safety Institute ATV riding or taken an ATV training recommend that all ATV operators ride the course, it’s your responsibility to keep...
Location of Parts and Controls FI016H FI025C 739-569D 1. Battery 14. Throttle Lever 2. Headlights 15. DC Power Outlet 3. Hand Brake Lever 16. Taillight/Brakelight 4. Power Distribution Module 17. Operator’s Manual Location 5. Radiator Access Panel 18. Headlight HI/LO Switch 6.
ATV Operation Starting the Engine Basic Operating Always start with the ATV on a flat, level Maneuvers surface. Carbon monoxide poisoning can kill you, so keep your ATV outside while it’s Active riding and basic maneuvers are running. Follow these steps to start it up: the foundation of your ATV ride.
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ATV with the clutch shield removed. Severe injury could result. Shifting Braking/Stopping The Arctic Cat ATV with an automatic Always allow plenty of room and time to transmission has a dual-range transmis- stop safely. Sometimes quick stops are sion with reverse. To shift the ATV, fol- inevitable, so always be prepared.
5. Engage the brake lever lock. Dismounting the ATV After you’ve followed the procedure for parking, it’s time to dismount: 1. Double check that the brake lever lock is engaged. 2. Swing your right leg over to the left side of the seat. 3.
2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. 3. Gradually increase your speed as you come out of the turn. Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-0025 Wide Turns About 20% of ATV accidents happen...
K-Turns 5. Gradually increase your speed as you come out of the turn. Use K-turns if you accidentally stall while riding uphill; you need to take Quick Turns action before the ATV rolls backward Quick turns are the most difficult turns down the hill.
2. Shut off the engine. 3. Keep your body weight shifted for- ward. 4. Get off the ATV on the uphill side. 5. If you’re to the left of the ATV, turn the handlebar all the way left. 6. Partially release the brake, but lightly ATV-0033 hold the brake lever.
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ATV-0017 ATV-0018 ATV-0028 ATV-0030 ATV-0029 1. Keep your speed low and consistent. ATV-0031 1. Shift your body weight as far back on 2. Shift all your body weight to the the seat as possible. uphill side of the seat; also, support your weight on the uphill footrest.
ATV-0016 ATV-0026 ATV-0043 1. Ease off the throttle as you approach the obstacle. 2. Turn the handlebar. At the same time, ATV-0027 shift your weight and balance as you 1. Keep your speed way down; less than swerve. Use the principles of leaning, 5 mph.
2. Don’t pull up on the handlebar. 2. Engage the brake lever lock. 3. Don’t apply the throttle. 3. Find something to block the rear tires. Stalling on a Hill Tips If you use the right method for riding Driving an ATV and a car have some uphill, this shouldn’t happen.
2. Check both directions for traffic. 3. If the brakes are frozen, take the ATV to a warmer area to thaw out the 3. Crossing near a blind corner or inter- brakes. section is dangerous; don’t do it. ! WARNING 4.
NOTE: The accessory plug is pow- to complete warranty claims properly. No ered by the battery at all times. warranty will be allowed by Arctic Cat if ON position — The ignition circuit is the VIN or ESN is removed or mutilated complete and the engine can run.
LIGHTS position — The ignition circuit is complete and the headlights and tail- CAUTION light are on. The key cannot be removed in this position. Always come to a complete stop before attempting to shift from one range to CAUTION the other or into reverse.
If it doesn’t, take the ON position, the transmission is in neu- ATV to an authorized Arctic Cat ATV dealer for service. tral, and the brake lever lock is engaged.
Throttle lever travel may be limited by NOTE: This ATV has safety inter- adjusting the throttle limiter screw. The lock switches which prevent the throttle limiter should be adjusted starter motor from activating when according to the operator’s skill and the transmission is not in neutral.
The EPS system is battery system pow- ered; therefore, the battery must be in good condition and fully charged. Power delivery and overload protection is pro- vided by an EPS relay and 30-amp fuse located under the seat in the Power Dis- tribution Module (PDM).
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8. Gear Position Indicator - Indicates CAUTION which gear position is selected. Arctic Cat does not recommend • R (reverse)/N (neutral)/L (low range)/H using a pressure washer to clean the (high range) radiator core. The pressure may bend ...
NOTE: Take the ATV to an autho- NOTE: Clock memory power is rized Arctic Cat ATV dealer to have supplied through the 15-amp acces- the EFI error corrected and to have sory fuse and verified during gauge the ECU reset as soon as possible.
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8. Needle Indicator Display - Displays NOTE: When the bottom segment which speedometer function (MPH or flashes, approximately 3.5 L (0.92 km/h) or tachometer function (RPM) U.S. gal.) of gasoline remains in the is selected. tank. 3. Mode Button - Shifts the gauge ...
NOTE: High engine RPM, low vehi- NOTE: Take the ATV to an autho- cle speed, or heavy load can raise rized Arctic Cat ATV dealer to have engine temperature. Decreasing the error corrected and the system engine RPM, reducing load, and error reset as soon as possible.
Gas Hoses 1. To remove the seat, lift up on the latch release (located at the rear of the Replace the gas hoses every two years. seat); then raise the rear of the seat Damage from aging may not always be and slide it rearward.
Trailer towing can affect the han- Arctic Cat ATV’s are equipped with a dling and braking of the ATV. Never tow frame-mounted receiver for a standard a trailer without a rigid tongue and 5.1 cm (2 in.) receiver hitch.
(on all four wheels) and the following procedure be used. CAUTION 1. Engage the brake lever lock and place Do not use white gas. Only Arctic Cat the transmission in gear. approved gasoline additives should be used. CAUTION...
At the discretion and expense of the owner/operator, the ATV Any lubricant used in place of the rec- may be taken to an authorized Arctic Cat ommended lubricant could cause seri- ATV dealer for this initial service. ous front differential/rear drive damage.
3. Repeat procedure twenty times. ! WARNING Do not attempt sudden stops or put yourself into a situation where a sud- den stop will be required until the brake pads are properly burnished.
ATV is detected, DO items in the maintenance and care of NOT OPERATE THE ATV. Take the the ATV. ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair.
I=Inspect and clean, adjust, lubricate, replace as necessary T=Tighten R = Replace C = Clean * Dealer maintenance ** When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.
FI476 damage is detected, take the ATV to an 2. On the 700/1000, lift the front of the authorized Arctic Cat ATV dealer for ser- access panel; then slide the panel for- vice. Also, the coolant level should be ward to disengage the two rear tabs.
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Add coolant as necessary. Maintenance (Mud Pro) When operating in muddy conditions, it is extremely important to clean the radiator core frequently. Arctic Cat requires inspecting and/or flushing the radiator core before each use to prevent overheat- ing resulting in severe engine damage.
Oil Cooler (1000) NOTE: Before attempting to adjust suspension, clean dirt and debris NOTE: Dirt and debris must be from the sleeve and remove load cleaned from the cooling fins regu- from the suspension; then use the larly to ensure proper engine oil spanner wrench to adjust the sleeve cooling.
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Inspect the oil for any signs of metal filings or water. If found, take the ATV 7. Start the engine (while the ATV is to an authorized Arctic Cat ATV outside on level ground) and allow it dealer for servicing.
If Brake Fluid found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake Check the brake fluid level in the brake hoses replaced. fluid reservoir. If the level in the reser-...
NOTE: Take the ATV to an autho- 2. Remove both front wheels. rized Arctic Cat ATV dealer for this 3. Inspect the four tie rod boots for service. cracks, tears, or perforations. Protective Rubber 4.
2. If boot damage is present, contact an negative terminal of the battery. authorized Arctic Cat ATV dealer for service. NOTE: Optional battery charging adapters are available from your...
NOTE: If, after charging, the bat- nance will damage the battery if tery does not perform to operator connected over extended periods. expectations, bring the battery to an authorized Arctic Cat dealer for Charging further troubleshooting. NOTE: Arctic Cat recommends...
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1. On the vehicle to be jump-started, 5. Disconnect all external accessories remove the battery cover and any ter- such as cell phones, GPS units, and minal boots. radios on both vehicles. CAUTION ! WARNING Failure disconnect electronic Any time service is performed on a accessories during jump-starting...
Throttle Cable serviced or the carburetor may need to be Adjustment adjusted. Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a To adjust the throttle cable free-play: light brown color. To help prevent cold weather fouling, make sure to thoroughly 1.
NOTE: Foam Air Filter Cleaner and age the engine. Foam Air Filter Oil are available from 1. Remove the fasteners securing the Arctic Cat. storage compartment and remove the 5. Squeeze the element by pressing it storage compartment. between the palms of both hands to remove excess solvent.
If proper tools and related items are not available, have this maintenance per- 5. Install the drain bolt and tighten formed by an authorized Arctic Cat ATV securely. dealer or a qualified tire repair station. ...
Tubeless Tire Repair Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plug-type repair. If the damage is from a cut or if the puncture cannot be repaired using a plug, the tire must be replaced. When operating the ATV in areas where transportation or service facilities are not readily available, it is strongly recom-...
2. Connect the new bulb assembly to the 1. Position the ATV on a level floor so wiring harness connector; then insert the headlights are approximately 6.1 into the headlight housing and rotate m (20 ft) from an aiming surface fully clockwise.
If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. NOTE: To remove the fuse, com- press the locking tabs on either side of the fuse cover and lift out.
Start the engine and is fully charged (see Battery section allow it to idle; then using Arctic Cat in this manual). Engine Preserver, rapidly inject the 9. Store the ATV indoors in a level posi- preserver into the air filter opening tion.
Preparation after Storage Taking the ATV out of storage and cor- CAUTION rectly preparing it will assure many miles and hours of trouble-free riding. Arctic Before installing the battery, make Cat recommends the following procedure sure the ignition switch is in the OFF to prepare the ATV.
Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the ATV is sold to another party. This form may also be used to transfer the unused portion of the original war- ranty to a second party.
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- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
Record this number in the space provided for reference if you ever need a new key. Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.