User Manuals: Arctic Cat 1987 AFS Cougar Drive Belt

Manuals and User Guides for Arctic Cat 1987 AFS Cougar Drive Belt. We have 1 Arctic Cat 1987 AFS Cougar Drive Belt manual available for free PDF download: Service Manual

Arctic Cat 1987 AFS Cougar Service Manual

Arctic Cat 1987 AFS Cougar Service Manual (189 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 16 MB

Table of Contents

Section 2 - Engine

10
- Break in Procedure
  7
- Recommended Gasoline/Oil
  7
- Table of Contents
  10
- Engine Specifications
  11
- Removing Engine
  12
- Disassembling Engine (Cougar & Cheetah FIC)
  14
- Disassembling Engine (EI Tigre, Cheetah UC, & Pantera)
  18
- Cleaning and Inspecting Engine
  23
  - Cylinder Head(S)
    23
  - Cylinders
    24
  - Piston Assembly
    24
  - Crankcase
    25
  - Crankshaft
    25
  - Reed Valves
    26
- Measuring Critical Components
  27
  - Cylinder Trueness
    27
  - Piston Skirtlcylinder Clearance
    27
  - Piston-Ring End Gap
    27
  - Piston Pin and Piston-Pin Bore
    28
  - Connecting·rod Small End
    28
  - Crankshaft Runout
    28
- Assembling Engine (Cougar & Cheetah FIC)
  29
- Assembling Engine (EI Tigre, Pantera, & Cheetah UC)
  34
- Disassembling Axial Fan
  41
- Inspecting Axial Fan
  41
- Assembl Ing Axial Fan
  42
- Checking Axial Fan-Belt Tension
  42
- Adjusting Axial Fan-Belt Tension
  43
- Pressure Testing Engine
  43
- Installing Engine
  44
- Liquid Cooling System
  46
  - Inspecting Thermostat
    46
Section 3 - Fuel System

48
- Carburetor Specifications
  49
- Pre-Maintenance Checks
  49
- Removing Carburetor
  49
- Disassembling Carburetor
  50
- Cleaning Carburetor
  52
- Inspecting Carburetor
  52
- Assembling Carburetor
  53
- Adjusting Carburetors
  56
- Installing Carburetor
  56
- Installing Oil-Injection Pump
  58
- Removing Oi L-Injection Pump
  58
- Bleeding Oil-Injection System
  59
- Synchronizing Oil-Injection Pump
  59
  - Checking
    59
  - Adjusting
    59
- Air-Intake Silencer
  60
  - In Specting and Cleaning
    60
- Fuel Pump
  60
- Removing Fuel Tank
  60
- Installing Fuel Tank
  61
- Main Jet Chart
  61
Section 4 - Drive System

62
- Drive Belt
  63
- Drive Clutch (Cougar, Pantera, & Cheetah F/C)
  63
  - Removing
    64
  - Checking Bearing Wear
    64
    
    Visual Inspection Procedure
    64
    
    Measurement Method Procedure
    64
  - Disassembling
    65
  - Cleaning
    68
  - Inspecting
    68
  - Replacing Bushings
    68
    
    Removing Outer Cover Bushing
    68
    
    Installing Outer Cover Bushing
    69
    
    Removing Movable Sheave Bushing
    70
    
    Installing Movable Sheave Bushing
    71
  - Assembling
    73
  - Installing
    76
- Drive Clutch Specifications
  63
- Drive Clutch (EI Tigre & Cheetah UC)
  76
  - Removing
    76
  - Disassembling
    76
  - Cleaning
    78
  - Inspecting
    78
  - Assembling
    79
  - Changing Cam Arms
    80
  - Installing
    81
- Driven Pu Ll Ey
  81
  - Removing
    81
  - Disassembling
    82
  - Clean Ing
    83
  - In Specting
    83
  - Bearings
    84
  - Removing
    84
    
    Installing
    84
  - Assembling
    85
  - Installing
    87
- Drive Clutch/Driven Pulley
  87
  - Checking para Ll Elism/Offset
    87
  - Correcting Parallel Ism/Offset
    88
- Drive Train
  89
  - Disassembling
    89
  - Cleaning and Inspecting
    91
  - Assembling
    91
- Brake System
  93
  - Removing
    93
  - Disassembling
    93
  - Cleaning and Inspecting
    96
  - Assembling
    97
  - Installing
    98
  - Adjusting Brake Lever Travel
    99
Section 5 - Electrical System

100
- Specifications (Cougar, Pantera, EI Tigre 5000, & Cheetah FIC)
  101
- Specifications (E I Tigre 6000 & Cheetah UC)
  102
- Test Ing Main Wiring and Safety Switches
  103
- Testing Ignition System
  103
- Testing Brakelight and Headlight Dimmer Switches
  104
- (Cougar, Pantera, EI Tigre 5000, & Cheetah FIC)
  105
- Testing Charge Coil Output
  105
- Testing Col Unit Output
  105
- Testing Ignition Coil Output
  105
- Testing Charge Coil Output
  106
  - (EI Tigre 6000 & Cheetah UC)
    106
- Testing Lighting Coil Output
  106
- Testing Trigger Coil Output
  106
  - EI Tigre 5000, & Cheetah FIC)
    106
- Testing Trigger Coil Output (EI Tigre 6000 Cheetah UC)
  106
- Testing Electrical Resistances
  107
  - Ignition Coil (Primary)
    107
  - IGNITION COIL (Secondary)
    107
  - Charge Coil
    108
  - Trigger Coil
    108
  - A. Light Ing Coil
    108
  - Spark-Plug Cap
    109
- Checking Ignition Timing
  109
- Testing Low Oil Light Sending Unit
  109
- Adjusting Ignition Timing
  110
- Testing Voltage Regulator
  111
  - Electricstartkit)
    111
  - Removing
    111
  - Disassembling
    111
  - Cleaning and Inspecting
    112
  - Assembling
    114
  - Installing
    115
- Wiring Diagram (Manual Start)
  117
- Wiring Diawam (Electric Start)
  117
- Section 6Steering and Body

118
- Assembling and Installing Throttle Switch
  119
- Removing and Disassembling Throttle Switch
  119
- Assembling and Installing Brake Control
  120
- Removing and Disassembling Brake Control
  120
- Removing Steering Post
  121
- Inspecting Steering Post
  122
- Installing Steering Post
  122
- Inspecting Ski
  123
- Installing Ski
  123
- Removing Ski
  123
- Assembling and Installing Tie Rods
  124
- Inspecting Tie Rods
  124
- Removing and Disassembling Tie Rods
  124
- Installing Spindle
  125
- Removin G and Inspecting Spindle
  125
- Checking and Adjusting Ski a Lignment
  126
  - Upper A-Frame Arm
    127
- Rep Lac Ing Bush Ings
  128
- Removing and Inspecting
  129
  - Lower A-Frame Arm
    129
- Installing Lower Arm
  130
- Installing Upper Arm
  131
- Rep Lac Ing Front Suspension
  131
- Inspecting Sway Bar and Sway Bar Arm
  132
- Removing Sway Bar
  132
- Assemb Li Ng Sway Bar
  133
- Removing Console
  134
- Installing Console
  135
- Removing and Installing
  135
- Installing Windshield and Headlight
  139
- Removing Windshield and Headlight
  139
- Adjusting Headlight Aim
  140
Track/Suspension Section 7

142
- Disassembling Skid Frame
  143
- Removing Skid Frame
  143
  - (EI Tigre- Pantera-Cougar)
    143
- Assembling Skid Frame
  147
- Cleaning Skid Frame
  147
- Inspecting Skid Frame
  147
- Installing Skid Frame
  152
- Track Alignment
  154
- Track Tens Ion
  154
- Adjusting Suspension
  155
  - Adjusting Skid Frame Pre·load
    155
- Ad J Usting Rear Shocks (EI Tigre)
  156
- Removing Skid Frame (Cheetah)
  156
- Disassemb Lin G Skid Frame (Cheetah)
  160
- Inspecting Skid Frame (Cheetah)
  160
- Assembl Ing Skid Frame (Cheetah)
  163
  - Front Spring
    163
  - Rear Spring
    164
Section 8 _ . Recoil Starter

166
- Disassembling
  167
- Removing
  167
- Assembling
  168
- Inspecting
  168
- Installing
  169
  - Engine
    177
  - Fuel System
    181
  - Drive Clutchidriven Pulley (Pantera, Cougar, & Cheetah FIC)
    182
  - Drive Clutch (EI Tigre & Cheetah UC)
    182
  - Drive Belt
    185
  - Track
    186
  - Light System
    187

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