Fiat Brava Service Manual page 585

Bravo Bodywork
Replacing structural body panels
70.
REPLACING UNDERDOOR
SIDE MEMBER FRONT
REINFORCEMENT (7090G 30)*
(*) This number indicates the operation
code given in the Flat rate manual.
The component for which the replace­
ment procedure is given is highlighted in
the diagram at the side.
PRELIMINARY PROCEDURES "*"""""
Establish the extent of the damage, check if there are distortions to the connected components by
checking the bodyshell alignment figures, using suitable methods (jigs, templates or gauges).
Carry out any straightening operations required to the bodyshell before cutting.
After this operation check that the components not being replaced are intact.
PRELIMINARY DISMANTLING
Remove the moving parts of the bodywork and interior fittings, which could impede the repair opera­
tions or be damaged during them .
Remove the underdoor side member (see: "Replacing body panels -Replacing Underdoor side mem­
ber").
Remove the front pillar (see: "Replacing structural body panels -Replacing Front pillar").
REMOVING
Cut using the power saw following the dotted lines shown below.
The most important sections of the body panel are shown in order to allow the operator to adjust the po­
sition and the depth of the cutting so as not to damage the panels underneath.
When carrying out the operations described, adhere strictly to the safety procedures. Protective
shoes, ear-muffs and gloves should be worn during the cutting operations, we/ding masks and
gloves during the welding operations, and a protective mask and gloves during the painting
operations.
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