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MANUAL SHIFT TRANSFER CASE
Assembly Note
Coat all of the parts with ATF.
4BUOJ2-050
Front output shaft bearing (Chain cover side)
Install the front output shaft bearing (chain cover side)
using the SSTs.
Note
Make sure the bearing is straight in the bore.
MJ1035-B
4BUOJ2-051
Front output shaft bearing (Transfer case side)
I.
Install the front output shaft bearing using the SSTs.
Note
The bearing must be driven straight into the bore.
SST numbers: 49 F027 005 Output Shaft Bearing
Replacer, 49 F027 003 Driver Handle.
2.
Install the snap ring.
Oil seal
lnstall the oil seal using the SSTs.
MJ1026-A
4BUOJ2-052
Note
SST numbers: 49 F027 005 Output Shaft Bearing
Replacer, 49 F027 003 Driver Handle.
5BUOJ2-015
Ring gear
1.
Align the serrations on the outside diameter of the ring
gear with the serrations previously cut into the transfer
case.
2. Using a press, start the chamfered end of the ring gear into
the transfer case. Press until fully seated in the case.
Note
The ring gear must be pressed straight into the
bore.
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Troubleshooting
