MANUAL SHIFT TRANSFER CASE
52
1.4X4 indicator switch
29. Front adapter, planet carrier
2. Rear yoke
and input shaft assembly
.................
3.
Front yoke
Disassembly Note
page
J2-21
4. Oil seal
30. Tanged snap ring
5. Transfer case
31. Front adapter
Disassembly Note
...........................
below
Disassembly Note
.................
page J2-21
6. Speedometer drive gear
32. Oil seal
7. Snap ring
33. Snap ring
8. Bearing
34. Planet carrier
Disassembly Note ................. page J2-20
Disassembly Note ................. page J2-21
9. Spring
35. Snap ring
10. Shift collar hub
36. Ball bearing
11.2W-4W lockup assembly
Disassembly Note
.................
page J2-21
Disassembly Note
.................
page J2-20
37. Thrust washer
12.2W-4W shift fork
38. Thrust plate
Disassembly Note
.................
page J2-20
39. Sun gear
13. Snap ring
40. Input shaft
14. Thrust washer
41. Needle bearing
15. Chain
and bearing sleeve
Disassembly Note ................. page J2-20
Disassembly Note
.................
page J2-21
16. Front drive sprocket
42. Shift shaft lever
.................
Disassembly Note ................. page J2-20
Disassembly IVote
page J2-22
17. Drive sprocket
43. Set screws
Disassembly Note
.................
page J2-20
44. Shift shaft
18. Magnet
Disassembly lVote
.................
page J2-22
19. Rear output shaft
45. Shift cam
Disassembly Note ................. page J2-20
46. Detent plunger
20. Pump assembly
47. Spring
/
-
Disassembly Note .................. page J2-20
48. Ring gear
21
.
Oil pump filter
Disassembly Note
..................
page J2-22
Disassembly Note
.................
page J2-20
49. Oil seal
22. Oil pump drive pin
50. Front output shaft bearing
.................
Disassembly Note
page J2-20
(Transfer case side)
23. Front output shaft
Disassembly Note
..................
page J2-22
24. Shift rail
51. Chain cover
25. H-L shift fork
52. Front output shaft bearing
Disassembly Note
.................
page J2-21
(Chain cover side)
26. H-L hub
Disassembly Note
.................
page J2-22
Disassembly Note
.................
page J2-21
53. Lockup collar
27.4L assist spring
54. Sleeve return spring
28.4L assist roller
55. Lockup hub
Disassembly Note
Transfer case
Using a plastic hammer, remove the chain cover from the
transfer case.
4BUOJ2-031