Lubrication & Seal Points - Honda 2003 NPS50 Ruckus Service Manual

L U BRICATION & SEAL POI NTS
ENGINE
LOCATION
ECT sensor threads
Crankcase mating surface
Transmission case mating surface
Kickstarter spindle seating surface
Kickstarter driven gear seating surface/friction
spring sliding surface
Final shaft seating surface (belt case side)
Countershaft seating surface
Rocker arm sliding and slipper surface
Valve stem (valve guide sliding surface)
Camshaft cam lobes
D riven face bearing
O i l pump drive, driven gear teeth and sliding sur-
face
O i l pump driven gear sliding surface of stator
base
Camshaft bearing
Rocker arm shaft sliding surface
Cylinder head bolt threads and seating surfaces
(6 X 119 mm)
P iston pin outer surface
P iston and cylinder sliding surfaces
P iston ring groove, pin hole of piston
Cam sprocket bolt threads and seating surfaces
D rive pulley face nut threads and seating surface
P iston ring whole surface
Each transmission gear teeth
Crankcase bolt threads and seating surface
Connecting rod big end bearing
Connecting rod small end hole
Crankshaft main journal bearings
Cam chain
O i l seal lips and outer surfaces
Cam sprocket gear teeth
Each D-ring whole surface
MATERIAL
Liquid sealant
(Three Bond 12078 o r equiv-
alent)
Molybdenum
disulfide paste
Molybdenum
disulfide grease
Molybdenum
disulfide oil (a mixture of 1/2
engine oil and 1/2 molybde-
num disulfide grease)
Multi-purpose grease
Engine oil
GENERAL INFORMATION
REMARKS
Do not apply sealant to the
sensor threads head.
See page 13-11
See page 11-11
Apply 0.2 - 0.5g.
Apply 0.3 - 0.5g.
Apply 0.5 - 1.0g.
Fill up 3 cc.
Fill up 2 cc per each bearing.
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