Honda SXS700M4 Service Manual page 513

INDEX
MODEL IDENTIFICATION ·· .... ··························1-2
MUD PROTECTOR (2 PERSON TYPE ONLY) ...........
2~9
OCCUPANT PROTECTIVE STRUCTURE (OPS)······ 2-25
OIL COOLER ........... . .... ... ...... .. 8-10
OIL PRESSURE CHECK ··· .............. ·····8-4
OIL PUMP ...................... ···· 8-4
PARKING BRAKE LEVER ·· '20-27
PARKING BRAKE SWITCH · ··········· .. · .. ·· .. ·· .... ·22·16
PCM ...................... ................................. ········· 4-28
PGM·FI Drc INDEX ................................. ·····4-9
PGM-fl OTC TROUBLESHOOTING .. 4-10
PGM-FI SYSTEM DIAGRAM· ············· ·····4-5
PGM-FI TROUBLESHOOTING INFORMATION ... .. ... .. 4-6
RADIATOR· ·· ......... .. .. ... .. 9-12
RADIATOR RESERVE TANK .. ... ............... 9-13
REAR BRAKE CALIPER·· .... ............................... 20-20
REAR CENTER COVER (4 PERSON TYPE ONLY) ····2-7
REAR CRANKCASE COVER······· ...................... 13-5
REAR FINAL DRIVE ASSEMBLY · .......... . ·18-57
REAR FINAL DRIVE DISASSEMBLY!
INSPECTION ........... ·····18 -49
REAR FINAL DRIVE GEAR CASE BEARING
REPLACEMENT ························ 18-55
REAR FINAL DRIVE INSTALLATION ····················18-61
REAR FINAL DRIVE REMOVAL ... ············18-45
REAR FOOT WELL (4 PERSON TYPE ONLY) ···· 2-10
REAR SEAT (4 PERSON TYPE ONLY) .. . . .. ······· 2-6
REAR SHOCK ABSORBER···· ...... ................ 19-27
REAR SIDE COVER ... .. . ...... ............... ···· 2-10
REAR STEP (4 PERSON TYPE ONLY) ........ ····2-9
REAR SUSPENSION ARM ········ ........... .... . ··19-23
REAR WHEEL HUB/KNUCKLE ... ........... ··19-21
REGULATOR/RECTIFIER ..... .... .. ···· 21-6
SEAT BELT ................ ........... . 2-27
SEAT BOTIOM COVER ......... ....... ··· 2·8
SERVICE INFORMATION
ALTERNATOR/STARTER CLUTCH .......... 12·3
BATIERY/CHARGING SYSTEM · ·21·3
BRAKE SYSTEM ... ... .. .... ... 20-4
COOLING SYSTEM· · .... ... .... . ........... 9-3
CRANKCASE/CRANKSHAFT/BALANCER .......... 14-3
CYLINDER HEADNALVE/CAMSHAFT ............... 10·3
CYLINDER/PISTON ............ .... .. . 11·3
DRIVE SHAFT/FINAL GEAR ··· .............. ·18-4
DRIVETRAIN SYSTEM ·· .. 16·3
ELECTRIC STARTER·· ... . .. 6·3
ENGINE REMOVAUINSTALLATION ·· ...... 15-3
FRAME/BODY PANELS/EXHAUST SySTEM········· 2·2
FUEL SySTEM ··················· ··· 7-4
IGNITION SYSTEM .... ............. . ········5·3
LIGHTS/METERS/SWITCHES .. 22·2
LUBRICATION SYSTEM .... .. ........... ········8·3
MAINTENANCE ... 3·2
PGM·FI SYSTEM ............................................ 4-2
STEERING SYSTEM ·· ·17·3
SUB·TRANSMISSION/GEARSHIFT LINKAGE ..... 13·3
WHEEUSUSPENSION .............................. ...... 19-4
SERVICE RULES .. . . .. ..... .... . ... 1·2
SHIFT CLUTCH/MAINSHAFT/COUNTERSHAFT ·····16-44
SHIFT VALVE BODY ···························· ·············· 16·25
SIDE NET
FRAME/BODY PANELS/EXHAUST SYSTEM
. 2·24
·····3·23 MAINTENANCE
SPARK ARRESTER
SPARK PLUG ··
............................... 3·18
··· 3·7
SPECIFICATIONS ...................... . ... ........ .
STARTER MOTOR ...................... . ........... .
STARTER RELAY SWITCH .......... .
STEERING COLUMN AND SHAFT ·
STEERING GEAR BOX .. .... .
STEERING SySTEM ···········
STEERING WHEEL .......... .
SUB·TRANSMISSION ................. .
1-4
··6-4
··· 6·8
··17-4
··17·9
·3·20
····17-4
····13-9
SUSPENSION ........................... .
··················3-18
SYMPTOM TROUBLESHOOTING
DRIVETRAIN SYSTEM .. ..
PGM·FI SySTEM············ · ·········
SYSTEM COMPONENTS
... ... ... ..... .. .. ····16·5
... 4·3
ALTERNATOR/STARTER CLUTCH ··12·2
BRAKE SYSTEM ·························· ·········· · ········ 2 0-2
CRANKCASE/CRANKSHAFT/BALANCER ........ ··14-2
CYLINDER HEADNALVE/CAMSHAFT ······10·2
CYLINDER/PISTON ... .... ..... ......... ··11·2
DRIVE SHAFT/FINAL GEAR ······················ ·······18·2
DRIVETRAIN SYSTEM .. .. .. .. ... . ... .. .. .... . ····16·2
ENGINE REMOVAUINSTALLATION .. ... ..... .. ... ... 15·2
FUEL SYSTEM ..................................... ··········7·2
STEERING SySTEM····· ········· ······ ...... ..... .. .. ·'· 17·2
SUB·TRANSMISSION/GEARSHIFT LINKAGE · ····13·2
WHEEUSUSPENSION .. . ····19·2
SYSTEM DIAGRAM
BATIERYfCHARGING SYSTEM ............... ·'·21-2
ELECTRIC STARTER ..... .. .... ······6-2
IGNITION SYSTEM ... .. 5·2
TECHNICAL FEATURES ····1·34
THERMOSTAT ................ ·····9-7
THROTILE B O D y · ············· ····················7- 19
THROTILE OPERATION ···································· ··3-4
TIE·ROD AND JOINT BOOT ·································3- 19
TIE-ROD BALL JOINT .................. .. .. .. .. .. .. ... .. . ····17·7
TIRES .. .. .. .. ....... .. .. .. .. .. ... . ·····19·6
TORQUE CONVERTER·················· ···16-40
TORQUE VALUES······· ····· ... .. ... ... .... .... . · 1·9
TP SENSOR/MAP SENSOR (SENSOR UNIT)· ....... ··4·25
TROUBLESHOOTING
ALTERNATOR/STARTER CLUTCH ...... ·12-4
BATIERY/CHARGING SYSTEM· ·····21-4
BRAKE SYSTEM ........ .... . ··20·5
COOLING SYSTEM .... .......... 9-3
CRANKCASE/CRANKSHAFT/BALANCER ··········· 1 4-4
CYLINDER HEADNALVE/CAMSHAFT ················ 10-4
CYLINDER/PISTON ·············· ·················· ········· 1 1·3
DRIVE SHAFT/FINAL GEAR ...................... ······18·7
elECTRIC STARTER ... .... .... .. .. .... .... . ... 6·3
FRAME/BODY PANELS/EXHAUST SySTEM········· 2·2
IGNITION SYSTEM· ....... ....... ........... . ·····5-4
LUBRICATION SYSTEM ................. .............. ..... 8-3
STEERING SYSTEM ········································ 17·3
SUB-TRANSMISSION/GEARSHIFT LINKAGE ······13-4
WHEEUSUSPENSION .. .. .. .. ... .. ········ 1 9·5
UNDER GUARD ·················································· 2·29
UNDERBODy ············ ·· ···3-17
VALVE CLEARANCE ...... .... .... . ········· ··········3·8
VALVE GUIDE REPLACEMENT ················· 10·11
VALVE SEAT INSPECTION/REFACING ················ 10·11
VS SENSOR·· ...... .. .. .. .. ... .. . .. ·4·27
WATER PUMp· · ················ 9·8
WHEELS ............. ··········19-6
WHEElSITIRES .................... . .............. ···3·19
WIRING DIAGRAM · .. ·23·2