Honda SXS700M4 Service Manual page 481

ASSEMBLY
CALIPER BRACKET
O-RING
SLIDE PIN BOLT
BRAKE SYSTEM
BOOTS ...,,~
-=::::.,
(OA 9
~ ~ mlnlmum)
COLLAR
. 32 N'm (3.3 kgf-m,
241bHt)
32 N'm (3.3 kgf-rn. 24 IbHt)
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OUST
C~ , '
(0.19)
~
.
~
SLIDE PIN BOLT
SLEEVE
~ ~
, /
PISTON
~ ~, RETAIN~
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BRAKE CAM - ...
n
(0.1 g) BRAKE
'tj
i ~R('~~~ ~
I
~~
./ SPRING GUIDE PISTON SEAL
liIIii ....
ARM
- - ' - -eo"
~;Q"" ~
CALIPER PISTON
a
RETURN -..
~
CUP
~ .-'iiSiII
SPRING ~
WASHER
7 . - ' i i S i 1 1
(0.4 9
minimum)
ARM NUT
(0.1
g)
~rf
ADJUSTING SPRING B
~
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27 N'm (2.8 kgf'm, 20 IbHI)
SNAP RING
PISTON BOOT (Seal area: 0.2
g.
fill upO.S-O.7g)
Apply 0.1 9
of silicone
grease to the dust cover [II lips
and install
it
into the caliper body .
Apply 0.1 9 of silicone grease to the brake cam [2]
groove and install
it
into the caliper body with the
groeve facing the caliper cylinder.
Instalilhe brake arm
13],
spring washer [4] and parking
brake arm nut [5).
Tighten the parking brake arm nul.
TORQUE: 27 N 'm {2.8 kgf.m, 20 IbHtj
Install the return spring [6J as shown.
Coat a new O-ring (1J wi th silicone grease and install it
~===============:""
......
~
into the sleeve piston (2) groove. [1)
~.-'iiSiII
Coat a new cup [3) with 0.1 g of silicone grease and
j
. . . .
install it onto the adjusting bolt [4).
¢!.,
~ ,
Install the adjusting bolt into the sleeve piston.
[3] ....
jjiIII
~
Coat the rod [5] ends with 0.15 g of silicone grease and
1 /
install it into the sleeve piston.
h
cf
~
[61
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Install the piston assembly in the caliper cylinder by
r:::::::.,
r /
aligning the pins of the piston with the holes in the
~
[51 tfa. _ ,)8
J
caliper.
I 'if@,~
Apply 0.5 g of silicone grease to the sliding surface of (2) [4] 171
~
bearing A [61.
Install bearing A. spacer [71. adjusting spring B [8]
and
spring guide [9] onto the adjusting bolt. [9]
20-23