Table Of Contents - Graco ProMix PD2K Operation

Contents
Contents Contents
Related Manuals .................................................. 3
Models................................................................. 4
Warnings ............................................................. 6
Important Isocyanate (ISO) Information .................. 9
Important Acid Catalyst Information ..................... 10
General Information ............................................ 11
Advanced Display Module (ADM) ........................ 12
ADM Display................................................ 12
USB Download Procedure ............................ 12
USB Upload Procedure ................................ 13
ADM Keys and Indicators ............................. 14
Soft Key Icons ............................................. 15
Navigating the Screens ................................ 16
Screen Icons ............................................... 16
Pre-Operation Tasks........................................... 17
Pre-operation Checklist ................................ 17
Power On .................................................... 17
Initial System Setup ..................................... 18
Flush Before Using Equipment...................... 18
Valve Settings.............................................. 18
Pressure Relief Procedure .................................. 19
Without Color Change .................................. 19
With Color Change....................................... 19
Operation Using Advanced Display Module
(ADM)................................................... 20
Prime and Fill the System ............................. 20
Pre-Fill the Pump ......................................... 20
Spraying...................................................... 20
Purging ....................................................... 21
Shutdown .................................................... 22
Operation Using a Programmable Logic
Controller (PLC) .................................... 23
Network Communications and Discrete
I/O ................................................. 23
Discrete I/O ................................................. 23
Communication Gateway Module (CGM)
Details ........................................... 26
Network Communication I/O Data Map ........... 27
Operation Flow Charts ................................. 42
Network Communication - Dynamic
Command Structure (DCS) ............. 50
PLC Diagnostic Screens............................... 59
Flow Control System .................................... 60
Run Mode Screens ............................................. 61
Opening Screen........................................... 61
Home Screen .............................................. 61
2
Spray Screen............................................... 64
Fill Screen ................................................... 65
Usage Screen.............................................. 66
Jobs Screen ................................................ 67
Errors Screen .............................................. 67
Events Screen ............................................. 67
Setup Mode Screens .......................................... 68
Password Screen......................................... 68
System Screen 1 ......................................... 68
System Screen 2 ......................................... 69
System Screen 3 ......................................... 70
System Screen 4 ......................................... 71
Solvent Push ............................................... 72
System Screen 5 ......................................... 74
Gateway Screen .......................................... 75
Recipe Screen ............................................. 76
Flush Screen ............................................... 79
Air/Solvent Chop.......................................... 80
Pump Screen 1 ............................................ 81
Custom Valve Mapping ................................ 82
Pump Screen 2 ............................................ 86
Pump Screen 3 ............................................ 87
Calibration Screens...................................... 88
Maintenance Screens................................... 90
Advanced Screen 1...................................... 92
Advanced Screen 2...................................... 93
Advanced Screen 3...................................... 93
Advanced Screen 4...................................... 94
Diagnostic Screens ...................................... 95
Calibration Checks.............................................. 96
Pump Pressure Check ................................. 96
Pump Volume Check.................................... 97
Solvent Meter Calibration ............................. 97
Color Change ..................................................... 98
Multiple Color Systems................................. 98
System Errors .................................................... 99
On-Screen Help ........................................... 99
To Clear Error and Restart.......................... 100
Gun Trigger Input Function ......................... 100
Error Codes ............................................... 101
Maintenance .................................................... 111
Preventive Maintenance Schedule .............. 111
Flushing .................................................... 111
Cleaning the ADM...................................... 111
Appendix A: Integration with Allen Bradley
PLC.................................................... 112
Technical Data ................................................. 115
3A4486D