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Instructions-Parts
®
ProMix
Platform TSL
Auto Lube System
For periodic automatic Throat Seal Lubricant (TSL) dispensing to a
ProMix PD Proportioner Platform. For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
See page 3 for model information, including maximum
working pressure.
Important Safety Instructions
Read all warnings and instructions in this
manual and in the G3™ Pro Automatic
Lubrication Pump, CSP Valve, and
ProMix PD system manuals before using
the equipment. Save all instructions.
PD Proportioner
3A8597B
EN
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Table of Contents
Related Manuals for Graco ProMix PD
Summary of Contents for Graco ProMix PD
- Page 1 Auto Lube System For periodic automatic Throat Seal Lubricant (TSL) dispensing to a ProMix PD Proportioner Platform. For professional use only. Not approved for use in explosive atmospheres or hazardous (classified) locations. See page 3 for model information, including maximum working pressure.
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Page 2: Table Of Contents
Catalyst Pump Seal and Rod Guard Installation 10 Graco Standard Warranty ....20 Plumbing ......10... -
Page 3: Models
Models Models Includes: Maximum Working Compact Series Replacement PD Pressure Progressive (CSP) Catalyst Pump Guard Part psi (MPa, bar) Description Pump Divider Valve with TSL Port* 25U417 600 (4.14, 41.4) Kit, PD TSL Auto Lube 2 24Z504 6-outlet point (1 pump) w/indicator plus 4 17L651 doubling plugs 25U418... -
Page 4: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 5 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
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Page 6: Overview Of Product
Typical Installation This following figure (F . 1: Typical ProMix PD Proportioner Platform TSL Auto Lube System Installation), along with the detailed descriptions, explain the function of all the components. Items outlined in black are included with the product. Items outlined in gray are supplied by the user. -
Page 7: Installation
(included) to connect the G3 Pro Automatic Lubrication Pump to the CSP inlet and outlet ports to lube points on the ProMix PD pump cartridges. The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static Barb fittings (included) and clear flexible sparking can cause fumes to ignite or explode. -
Page 8: Before Installation
Installation Before Installation Relieve pressure and power down the ProMix PD pump before installing this system. Follow the Pressure Relief Procedure in your ProMix PD Operation manual. G3 Pro Automatic Lubrication Pump See G3 Pro Automatic Lubrication Pump manual for proper installation, setup, and operation of the G3 Pro Automatic Lubrication Pump. -
Page 9: Csp Indicator Pin
Assemble CSP Valves with Outlet Fittings (6) and Doubling Plugs (9) per Table 1: CSP Valve Port Usage. Do not close, plug, or install any type of plug into ports numbered 1 and 2, including Graco Doubling Plug (9). If ports 1 or 2 are plugged, the CSP valve will not allow lubricant to flow at all. If the fitting location shown in Table 1 is not followed, CSP outlet lubricant points may be under- or over-lubricated, potentially causing premature fail- ure of the PD seals. -
Page 10: Catalyst Pump Seal And Rod Guard Installation
TSL Auto Lube System. 1. Follow the Pressure Relief Procedure in your ProMix PD Operation manual. Plumbing 2. Install the 4th pump u-cup seal (11) into the Packing... - Page 11 3. Plug the third port with the provided screw plug (15) and gasket (16). The ProMix PD pump upper and lower throat cartridges . 5 and the parts diagram on page 16) have three Provide a waste container and adequately secure all ports: routed fluid lines.
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Page 12: Operation
“Control Panel Overview”.) ProMix PD operation is occurring or not (e.g. off shift or weekends). Shut power off to the G3 Pro pump if you do c. Observe the TSL fluid flow through the main line not want automatic fresh TSL dispensing to continue. - Page 13 ON/OFF Time per Lube Point Table Use Table 2: ON Time per Lube Point as a guideline supply to the ProMix PD pump cartridge areas based on for programming system ON and OFF times (see the G3 the number of lube points and ON Times. Monitor waste...
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Page 14: Pressure Relief Procedure
To relieve pressure in your ProMix PD proportioner, follow the pressure relief procedure in your ProMix PD 1. Follow the pressure relief procedure in your ProMix Operation manual. PD Operation manual. Shut off the PD unit. -
Page 15: Troubleshooting
Troubleshooting Troubleshooting NOTICE To prevent premature ProMix PD seal wear and fail- ure, insure TSL tubing lines are securely anchored. Fluid pressure may cause the lines to develop leaks or separate from the barb fitting. Fluid pressure in the TSL line can be caused by either of the following: The indicator pin on the CSP valve should periodically •... -
Page 16: Parts
Parts Parts 7† 6† 6† 7† 7† 7† 7† 6† 25U417 6† 25U418 10† 25U419 25U420 17† See Table 1: CSP Valve Port Usage, page 9, for specific outlet fitting and 18† 18† doubling plug locations on the CSP Valve. 11‡... - Page 17 206996 FLUID, TSL, 1 gallon (not shown) Always use Graco CSP valve outlet fittings with clamping ring. Any fittings without a clamping ring will cause the lubrication system to improperly proportion output flow and will fail. † Included in Kit 25U421, see Expansion Kit Offerings, page 18.
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Page 18: Expansion Kit Offerings
Parts Expansion Kit Offerings If you want to expand beyond an 8-point system, you will need to purchase additional kits based on the following: Table 3: Expansion Kits Part Selection Step 1 - Determine whether you have an existing 2, 4, 6, or 8-point system, or select one and purchase that as your base system Step 2 - Select one of the following CSP to match the TOTAL number of lube points (2 points per Select 1... -
Page 19: Expansion Kit Installation
TSL lubrication to each PD pump throat cup area. Technical Specifications See also the G3 Pro Automatic Lubrication Pump and CSP Valve manuals. ProMix PD Proportioner Platform TSL Auto Lube System Metric Maximum fluid working pressure 600 psi 4.14 MPa, 41.4 bar... -
Page 20: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.