Refitting The Driven Pulley; Inspecting The Clutch Spring - APRILIA SR MAX 125 ie Service Station Manual

SR MAX 125 ie

Refitting the driven pulley

- Insert the new oil seals and O-rings on the mov-
able half-pulley.
- Lightly grease the O-rings «A» shown in the fig-
ure.
- Fit the half-pulley over the bushing using the spe-
cific tool.
- Check that the pins are not worn and proceed to
refitting them in their slots.
- Refit the torque server closure collar.
- Using a curved-spout grease gun, lubricate the
driven pulley unit with approximately 6 grams of
grease. Apply grease through one of the holes in
the bushing until it comes out through the hole on
the opposite side. This operation is necessary to
avoid the presence of grease beyond the O-rings.
NOTE
THE TORQUE SERVER CAN BE GREASED WHETHER
WITH BEARINGS FITTED OR WHEN THEY ARE BEING RE-
PLACED; UNDERTAKING THE OPERATION WHEN THE
BEARINGS ARE BEING SERVICED MIGHT BE EASIER.
Specific tooling
020263Y Driven pulley assembly sheath
Recommended products
AGIP GREASE SM 2 Gray black smooth-tex-
tured lithium grease, containing molybdenum
disulphide.
-

Inspecting the clutch spring

- Measure the length of the spring when it is re-
laxed.
Characteristic
Standard length
145 mm
Acceptable limit after use
140 mm
Engine
ENG - 103