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RSV mille 956X
APRILIA RSV mille 956X Manuals
Manuals and User Guides for APRILIA RSV mille 956X. We have
1
APRILIA RSV mille 956X manual available for free PDF download: Service And Repair Manual
APRILIA RSV mille 956X Service And Repair Manual (279 pages)
Brand:
APRILIA
| Category:
Motorcycle
| Size: 29.64 MB
Table of Contents
!",% /& #/.4%.43 1
7
Table of Contents
7
Frame Number
8
Engine Number
8
Fuel
8
Engine Oil
9
Fork Oil
9
Brake Fluid
9
Coolant
10
Clutch Fluid
10
Carbon Monoxide
11
Hot Components
11
Product Properties
16
Use of Consumables
17
Miscellaneous Tools
20
Engine Tools
21
Assembling the Pins for the Rear Support Stand
22
Positioning the Vehicle on the Front Support Stand
22
Setting the Vehicle on the Centre Support Stand
23
2 Service and Setting up
29
Regular Service Intervals Chart
30
Segment Operation Check
33
SWITCHING from Km to MI (from Km/H to MPH) and VICEVERSA (LEFT DISPLAY)
33
Setting the Instantaneous, Maximum and Average Speed (Left Display)
34
Multifunction (Right Display)
35
Setting the Red Line Threshold (with Engine off Only)
35
Battery Voltage - Vbatt
36
Setting the Hour
36
Setting the Minutes
36
Setting °C or °F
36
Standard Setting: Coolant Temperature and Digital Clock
36
Chronometer (Right Display)
37
Diagnostics
37
Checking and Cleaning the Terminals
38
Long Inactivity of the Battery
39
Recharging the Battery
39
Checking the Operation of the Accelerator Control
45
Idling Adjustment
45
Adjusting the Accelerator Control
46
Adjusting the Bearing Slack
60
Checking the Bearing Slack
60
Front Suspension
62
Adjusting the Front Fork
63
Adjusting the Height of the Forecarriage
64
Adjusting the Rear Fork
65
Adjusting the Rear Shock Absorber
66
Rear Suspension
66
Checking the Rear Suspension Linkage
68
Checking the Slack
70
Adjustment
71
Checking the Driving Chain
71
Cleaning and Lubrication
71
Inspecting the Driving Chain Guide Plate
72
Inspecting the Driving Chain Shoe
72
Condition of Tread
73
Inflation Pressure
73
Engine
85
Driving Torque
86
General Indications on Maintenance and Repair Work
86
Lubricants
86
Maintenance Intervals
86
Preconditions to be Met When Performing Maintenance and Repair Work
86
Sealants
86
Special Tools
86
Technical Data
86
Troubleshooting
86
Removing the Exhaust Pipes
89
Removing the Clutch Control Cylinder
90
Removing the Gearshift Pedal
90
Engine Disassembly Sequence
101
Disassembling Cylinder "1" (Front)
103
Head and Piston
103
Disassembling Cylinder "2" (Rear)
106
Head and Piston
106
Removing the Starter Motor
103
Removing the Flywheel Cover and Ignition System
109
Disassembling Cylinder "1" (Front) Timing Drive Assembly
110
Removing the Driving Chain Pinion and Oil Filter Cartridge
111
Removing the Clutch Cover
112
Disassembling the Clutch
113
Disassembling the Countershaft Mechanism and Primary Transmission
114
Disassembling Cylinder "2" (Rear) Timing Drive Assembly
115
Disassembling the Oil Pump
116
Disassembling the Gear Selection Mechanism
117
Disassembling the Driving Shaft and Countershaft
118
Splitting the Engine Casing Open
118
Disassembling the Gearshift
119
Engine Casing
120
Engine Half-Casing, Clutch Side
121
Engine Half-Casing, Flywheel Side
121
Engine Half-Casing - Ball Bearings and Oil Seals
122
Engine Half-Casing - Main Bushes
124
Driving Shaft and Countershaft
124
Replacing the Engine Casing
128
Cylindrical Pins
128
Assembling the Engine Half-Casing
129
Complete Oil-Spray Pipe
129
Neutral Gear Indication
129
Oil Pump and Oil Pump Drive Assembly
130
Driving Shaft
132
Disassembling the Connecting Rods
133
Replacing and Installing the Connecting Rods
134
Countershaft and Countershaft Mechanism
135
Gearshift
136
Gear Selection
141
Clutch and Primary Transmission Assembly
142
Disassembling the Complete Clutch Housing
144
Clutch Cover
145
Support Bushes
145
Coolant Pump
147
Timing Drive Assembly
149
Head and Camshaft
150
Disassembling the Intake and Exhaust Valves
151
Camshaft and Camshaft Bushes
152
Upper Countershaft
153
Disassembling and Assembling the Upper Countershaft Ball Bearings and Oil Seal
154
Valve Guide
155
Valves
157
Cylinder
160
Piston and Gudgeon Pin
161
Starter Motor Drive Assembly
163
Ignition Generator
165
Driving Chain Pinion
167
Spark Plugs
167
Starter Motor
167
Assembling the Gearshift
168
Assembling the Driving Shaft and Countershaft
169
Assembling the Engine Casing
170
Assembling the Gear Selection Mechanism
171
Checking the Gear Selection Mechanism
172
Assembling the Oil Pump
173
Assembling the Drive Assembly "2" (Rear)
174
Assembling the Coolant Pump Drive
176
Assembling the Primary Transmission and Clutch
177
Assembling the Piston and Cylinder "2" (Rear)
179
Adjusting Valve Clearance
182
Assembling Head "2" (Rear) Camshaft
183
Assembling Head "2" (Rear) Timing Drive Assembly
184
Assembling Head "1" Timing Drive Assembly
186
Assembling the Starter Motor Drive Assembly and Ignition System
188
Assembling the Piston and Cylinder "1" (Front)
189
Assembling Head "1" (Front) Camshaft
192
Assembling Head "1" (Front) Timing Drive Assembly
193
Assembling the Valve Cover
194
Assembling the Ignition Cover
195
Assembling the Clutch Housing
196
Assembling the Driving Chain Pinion
198
Assembling the Starter Motor
198
Bleeding the Engine Oil Circuit
199
Checking the Engine Oil Pressure
199
Synchronizing Cylinders
199
Fuel Supply System 4!",% /& #/.4%.43
201
Checking the Fuel Supply
203
Maintenance
203
Foreword
206
Sensors
206
Injection System Diagram
208
Engine Control Unit Connectors
209
Air Thermistors
210
Automatic Testing
210
Camshaft Position Sensor
210
Coolant Thermistors
210
Driving Shaft Position Sensor
210
Eliminating Electronic System Faults According to the Information Sent up on the Display
210
Ignition Coils
210
Intake Pressure Sensor
210
Throttle Valve Potentiometer
210
Removing the Injectors
211
Removing the Throttle Body
211
Disassembling the Throttle Body
213
Inspecting the Throttle Body
215
Refitting the Throttle Body
216
Replacing the Throttle Valve Control Lever
218
Checking Throttle Valve Control Shaft End Play
220
Adjusting the Throttle Body
221
Adjusting the Throttle Valve
222
6 6 Electrical System
237
Position Sensor
237
Cable Colours
238
Electrical Connectors
238
Checking the Alternator Loadless Operation
241
Checking the Recharging Voltage
241
Checking the Alternator Continuity
242
Checking the Voltage Regulator
242
Wiring Diagram
243
Troubleshooting
244
(If the Engine Does Not Start)
244
Eliminating Electronic System Faults According to the Information Sent up on the Display
245
Checking the Camshaft Position Sensor
246
Checking the H.V. Coils
246
Checking the Pick-Up
246
Checking the Coolant Thermistor Operation
247
Checking the Fall Sensor
247
Checking the Air Thermistor Operation
248
Checking the Throttle Valve
249
Checking the Intake Pressure Sensor
250
Wiring Diagram
251
Checking the Engine Shutoff Relay
252
Checking the Fuel Pump
252
Checking the Fuel Pump Relay
252
Wiring Diagram
253
Checking the Starting Relay
254
Starting Safety Operating Logic
254
Checking the Diode Module
255
Checking the Side Stand and the Safety Switch
255
Wiring Diagram
258
Checking the Lights / Lap Diode
259
(Multifunction)
259
Wiring Diagram
260
Checking the Electrofan Operation
260
Checking the Electrofan Relay
261
Wiring Diagram
262
Low Fuel Warning Light
262
Coolant Temperature Display
263
Checking the Engine Oil Low Pressure Sensor
263
Speedometer
264
Rev Counter
264
Activating the Battery
265
Maintenance
266
Checking
266
Return under Guarantee
266
Changing the Headlight Bulbs
267
Changing the Front and Rear Direction Indicator Bulbs
268
Changing the Rear Light Bulb
268
Changing the Dashboard Bulbs/Lights
269
(%!$,)'(4
270
Checking the Lights Relay
259
7)2).' $)!'2!- 236 Mille
275
7)2).' $)!'2!- 236 Mille
277
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