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Rapid NH 2013
Skoda Rapid NH 2013 Manuals
Manuals and User Guides for Skoda Rapid NH 2013. We have
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Skoda Rapid NH 2013 manuals available for free PDF download: Workshop Manual, Maintenance, Workshop Manual
Skoda Rapid NH 2013 Workshop Manual (713 pages)
Brand:
Skoda
| Category:
Automobile
| Size: 20 MB
Table of Contents
Table of Contents
3
Technical Data
9
Denomination
9
Engine Number, Engine Data
9
Safety Instructions
12
Safety Precautions When Working on Fuel Supply System
12
Safety Precautions for Working on Vehicles with Start-Stop System
12
Safety Precautions During Road Tests in Which Testing and Measuring Equipment Is Used
13
Safety Precautions When Working on Cooling System
13
Safety Precautions When Working on the SCR System
13
Safety Precautions When Working on the Exhaust System
14
Repair Instructions
15
Rules of Cleanliness
15
Foreign Bodies in the Engine
16
Contact Corrosion
16
Cable Routing and Securing
16
Assembly of Radiators and Condensers
16
Supplementary Instructions and Assembly Work on Vehicles with an Air Conditioning System
16
General Instructions for Charge Air System
17
Removing and Installing Engine
19
Removing Engine
19
Attach Engine Attached to Engine and Gearbox Mount
46
Installing Engine
47
Assembly Bracket
56
Assembly Overview - Assembly Mountings
56
Removing and Installing Engine Mount
61
Removing and Installing Pendulum Support
64
Support the Engine in Its Installed Position
65
Check Assembly Bracket Setting
68
Engine Trim Panel
72
Removing and Installing Engine Trim Panel
72
Crankshaft Group
73
Cylinder Block (Pulley End)
73
Assembly Overview - Cylinder Block (Pulley End)
73
Summary of Components - Sealing Flange on the Belt Pulley Side
75
Removing and Installing V-Ribbed Belt
77
Removing and Installing Tensioning Pulley for V-Ribbed Belt
79
Removing and Installing Vibration Dampener
79
Removing and Installing Bracket for Auxiliary Units
80
Removing and Installing Engine Support
82
Removing and Installing the Sealing Flange on the Belt Pulley Side
83
Cylinder Block on Gearbox Side
87
Summary of Components - Cylinder Block on Gearbox Side
87
Removing and Installing Flywheel
88
Removing and Installing Sealing Flange on Gearbox Side
89
Crankshaft
97
Summary of Components - Crankshaft
97
Replace the Needle Bearing in the Crankshaft
98
Measuring Axial Play of Crankshaft
99
Pistons and Conrods
101
Assembly Overview - Piston and Conrod
101
Removing and Installing the Piston
104
Measure Piston Projection in TDC
105
Check Piston and Cylinder Bore
106
Cylinder Head, Valve Gear
109
Cylinder Head
109
Summary of Components - Cylinder Head
109
Assembly Overview - Cylinder Head Cover
112
Removing and Installing Cylinder Head
114
Removing and Installing Cylinder Head Cover
132
Removing and Installing Gasket Rings for Injection Units
134
Removing and Installing Camshaft Housing
135
Checking Compression
146
Toothed Belt Drive
148
Summary of Components - Toothed Belt Guard
148
Summary of Components - Toothed Belt
149
Removing and Installing Toothed Belt Guard
150
Removing and Installing Toothed Belt
158
Remove the Toothed Belt from the Camshaft
167
Valve Gear
171
Assembly Overview - Valve Gear
171
Removing and Installing Gasket Ring for Camshaft
174
Removing and Installing Camshaft Control
176
Removing and Installing Camshaft Control Valve 1 N205
181
Checking Hydraulic Balancing Elements
181
Removing and Installing Valve Stem Seals
182
Inlet and Exhaust Valves
188
Inspecting Valve Guides
188
Valve Dimensions
189
Lubrication
190
Sump, Oil Pump
190
Assembly Overview - Pan/Oil Pump
190
Removing and Installing Oil Pan
195
Removing and Installing the Bottom Part of the Oil Sump
199
Removing and Installing Top Part of the Oil Sump
202
Removing and Installing Oil Pump
206
Removing and Installing Oil Level and Oil Temperature Sender G266
207
Engine Oil Cooler
210
Oil Filter, Oil Pressure Switch
211
Summary of Components - Oil Filter Housing/Oil Pressure Switch
211
Removing and Installing Oil Pressure Switch F1
213
Removing and Installing Oil Pressure Switch for Reduced Oil Pressure F378
215
Testing Oil Pressure
217
Removing and Installing Oil Filter Housing
217
Removing and Installing Valve for Oil Pressure Control N428
220
Oil Circuit
222
Removing and Installing Oil Flow Line
222
Removing and Installing the Exhaust Gas Turbocharger Oil Return Line
223
Cooling
225
Cooling System, Coolant
225
Connection Diagram - Coolant Hoses
225
Check Cooling System for Leaks
235
Draining the Cooling System
238
Filling with Coolant
243
Checking the Filling Quality
259
Checking the Electric Vacuum Pump VAS 6096/2
261
Flushing the Cooling System
261
Flushing Cooling System, Quick Start Guide
281
Coolant Pump, Regulation of Cooling System
283
Summary of Components - Coolant Pump/Thermostat
283
Summary of Components - Electric Coolant Pump
287
Summary of Components - Coolant Temperature Transmitter
292
Removing and Installing Electric Coolant Pump
293
Removing and Installing Coolant Pump
306
Removing and Installing Coolant Regulator
308
Testing the Coolant Regulator
312
Removing and Installing Coolant Valve for Cylinder Head N489
312
Removing and Installing Coolant Temperature Transmitter G62
313
Coolant Pipes
317
Summary of Components - Coolant Pipe
317
Removing and Installing Coolant Pipes
320
Coolers, Radiator, Radiator Fan
346
Assembly Overview - Radiator/Radiator Fan
346
Summary of Components - Fan Shroud and Radiator Fan
355
Summary of Components - Radiator Blind
359
Removing and Installing Radiator
361
Removing and Installing Charge Air Cooling Circuit
370
Removing and Installing Fan Shroud
373
Removing and Installing Radiator Fan V7
377
Removing and Installing Radiator Blind
377
Removing and Installing the Radiator Blind Control Motor V544
378
Turbocharging/Supercharging
382
Exhaust Gas Turbocharger
382
Summary of Components - Exhaust Gas Turbocharger
382
Removing and Installing Exhaust Gas Turbocharger
390
Replacing Exhaust Gas Turbocharger Pressure Box
409
Removing and Installing the Exhaust Gas Turbocharger Connection Fitting
415
Charge-Air System
417
Summary of Components - Charge Air System
417
Removing and Installing Charge Pressure Sender G31
419
Checking the Charge-Air System for Leak-Tightness
419
Installing and Removing the Air Guide Pipe
426
Leak Testing the Charge Air Cooler
427
Mixture Preparation - Injection
431
Injection System
431
Schematic Overview - Fuel System
431
Installation Location Overview - Fuel Injection System
436
Filling/Bleeding the Fuel System
452
Check the Fuel System for Tightness
453
Vacuum System
454
Connection Diagram - Vacuum System
454
Checking the Vacuum System
456
Installing and Removing Vacuum Line
456
Injection Units / High Pressure Accumulators (Fuel Distributors)
460
Summary of Components - Injection Units (Injectors)
460
Summary of Components - High Pressure Reservoir (Fuel Distributor)
462
Adjust the Correction Values for Injection Units
464
Check Injection Units
464
Check Injection Unit Return Quantity with Engine Running
465
Check Injection Unit Return Flow Quantity at Starter Speed
468
Checking the Injection Units in Open State
471
Removing and Installing the Injection Units
472
Removing and Installing High Pressure Lines
476
Removing and Installing High Pressure Reservoir (Fuel Distributor)
478
Air Filter
481
Assembly Overview - Air Filter Housing
481
Removing and Installing Air Filter Housing
484
Intake Manifold
489
Assembly Overview - Intake Manifold
489
Removing and Installing Intake Manifold
491
Removing and Installing the Throttle Valve Control Unit J338
499
Senders and Sensors
504
Removing and Installing the Fuel Pressure Regulating Valve N276
504
Check Fuel Pressure Regulating Valve N276
511
Removing and Installing Fuel Pressure Sender G247
512
Removing and Installing Air Flow Mass Meter G70
514
Removing and Installing Differential Pressure Transmitter G505
518
Removing and Installing Pressure Sensor for Exhaust Gas 1 G450
523
Removing and Installing Intake Air Temperature Sender G42
524
Removing and Installing Nox Transmitter 2 G687
525
Removing and Installing Charge Air Temperature Transmitter after Charge Air Cooler G811
527
Removing and Installing Fuel Temperature Transmitter G81
527
Removing and Installing Nox Transmitter Control Unit GX30
528
Engine Control Unit
535
⇒ "7.1 Removing and Installing Engine Control Unit J623
535
High Pressure Pump
545
Summary of Components - High Pressure Pump
545
Removing and Installing the High Pressure Pump
546
Lambda Probe
549
Summary of Components - Lambda Probe
549
Removing and Installing Lambda Probe 1
552
Engine Noise Speaker
559
Removing and Installing Engine Noise Speaker
559
Exhaust System
560
Exhaust Pipes/Silencers
560
Assembly Overview - Silencers
560
Removing and Installing Pre-Exhaust Pipe
572
Separating Exhaust Pipes/Silencers
575
Removing and Installing Rear Silencer
576
Align Exhaust System Free of Stress
581
Inspecting the Exhaust System for Leaks
582
Installation Position of Clamping Sleeve
582
Summary of Components - Pre-Exhaust Pipe
583
Align Exhaust Tailpipes
586
Cleansing Exhaust Emissions
587
Summary of Components - Exhaust Gas Cleaning
587
Removing and Installing Catalytic Converter
595
Removing and Installing Exhaust Gas Cleaning Module
597
Installing and Removing Regulated Particle Filter
613
Removing and Installing the Exhaust Flap Control Unit J883
618
SCR System (Selective Catalytic Reduction)
620
Summary of Components - Reduction Agent Tank
620
Summary of Components - Delivery Line for Reduction Agent
624
Summary of Components - Delivery Module for Reduction Agent
627
Removing and Installing Reduction Agent Tank
628
Removing and Installing Delivery Line for Reduction Agent
634
Removing and Installing the Delivery Module for Reduction Agent
642
Removing and Installing the Injection Valve for Reduction Agent N474
644
Removing and Installing the Control Unit for Reduction Agent Heater J891
647
Summary of Components - Injection Valve for Reduction Agent
648
Removing and Installing the Filler Tube for Reduction Agent Tank
650
Disconnect Delivery Line for Reduction Agent
652
Adjusting the Learnt Value for the SCR System
654
Exhaust Temperature Regulation
655
Summary of Components - Exhaust Temperature Regulation
655
Removing and Installing the Exhaust Gas Temperature Transmitter 1 G235
661
Removing and Installing the Exhaust Gas Temperature Transmitter 2 G448
664
Removing and Installing the Exhaust Gas Temperature Transmitter 3 G495
669
Removing and Installing the Exhaust Gas Temperature Transmitter 4 G648
674
Exhaust Gas Recirculation
678
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Skoda Rapid NH 2013 Workshop Manual (211 pages)
Brand:
Skoda
| Category:
Air Conditioner
| Size: 4 MB
Table of Contents
Service
3
Table of Contents
3
Technical Data
5
General Notes on the Air Conditioning System
5
Important Instructions
5
Further Documentation and Information Means
6
Principles of the Air-Conditioning Technology
6
Advantages of the Air Conditioning System - Comfort
8
Operation of the Air Conditioning System
8
Refrigerant R134A
9
Vapour Pressure Table for Refrigerant R134A
10
Properties of Refrigerant R134A
11
Evidence of Leaks
12
Refrigerant Oil
13
General Occupational Safety
13
Using Pressure Tank
15
Safety Precautions When Working with Extraction and Filling Systems
16
Safety Measures When Working on Vehicles with Air Conditioning System and When Using
17
Basics for Working on the Refrigerant Circuit
18
General Instructions for Refrigerant Circuit
21
Extractor, Filler and Measurement Valves for Quick Couplings of the AC Service Station on the
26
Pressures and Temperatures in the Refrigerant Circuit and Its Arrangement
28
Switch and Sender on the Refrigerant Circuit
32
Electrical Components Which Are Not Fitted on the Refrigerant Circuit
33
The Inspection and Measurement Work Can be Performed Using the Pressure Gauge
34
Air Conditioning Service and Recycling Equipment
35
Repair and Maintenance Instructions for Refrigerant Circuit
35
Legal Texts and Legal Regulations
37
Laws and Regulations
37
Verification Procedure of Refrigerant
38
Refrigerant Circuit
39
Important Repair Instructions for Air Conditioning Systems
39
Working with the A/C Service Station
40
Important Instructions for Working with the A/C Service Station
41
Connecting the A/C Service Station to the Refrigerant Circuit for Measuring and Testing
42
Empty the Refrigerant Circuit with the A/C Service Station
42
Important Instructions for Working with the A/C Service Station
42
Evacuate the Refrigerant Circuit with the A/C Service Sta- Tion
43
Evacuate the Refrigerant Circuit with the A/C Service Station
43
Fill Refrigerant into the Reservoir (Filling Cylinder or Reservoir Bottle) of the A/C Service Station
44
Fill the Refrigerant Circuit with the A/C Service Station
44
Operate the Air Conditioning System after Filling
44
Draining the A/C Service Station
45
Leak Detection on the Refrigerant Circuit
46
Looking for Leaks in the Refrigerant Circuit - Important Instructions
46
Leak Detection on the Refrigerant Circuit with Compressed Air or Nitrogen
47
Detecting Leaks on the Refrigerant Circuit with the Leak Detector VAG1796
49
Detecting Leaks on the Refrigerant Circuit with the Leak Detector VAS 6196 or VAS 6201A
49
Cleaning the Refrigerant Circuit with Compressed Air and Nitrogen
56
Removing Contaminants from the Refrigerant Circuit
56
Cleaning Refrigerant Circuit with Refrigerant R134A (Flush)
58
Principle Circuit Diagrams for Different Rinsing Cycles
62
Adapter for Setting up the Rinsing Cycles
65
Complaints
70
Possible Complaints
70
Temperature Test of Cooling Capacity
71
Odour from the Heating and Air Conditioning Unit
72
Check the Pressure in the Refrigerant Circuit (with the A/C Service Station)
75
Test Requirements before the Pressure Test
75
Check Pressures
76
Continuation of the Test Depending on the Arrangement of the Refrigerant Circuit
78
Pressure Test for Vehicles with Throttle and Catch Pan (with AC Compressor Regulated from the Inside)
78
Pressure Test for Vehicles with Expansion Valve and Fluid Reservoir (with AC Compressor Regulated from the Inside)
82
Replace Components of the Refrigerant Circuit
95
Replace Parts on the Refrigerant Circuit - General Instructions
95
Components of the Refrigerant Circuit Leaking or Damaged - the Refrigerant Circuit Is Absolutely Empty
96
Components of the Refrigerant Circuit Leaking or Damaged - Refrigerant Is Still in the Refrigerant Circuit
97
Replace AC Compressor
97
Replace Catch Pan and Throttle/Fluid Reservoir
98
Tools and Materials, Which Are Avail- Able from the Importer
100
Tools and Materials, Which Are Available from the Importer
100
A/C Service Station
101
Flushing Device for the Refrigerant Circuits 6336/1 or Fol- Low-Up Models (Manufacturer Waeco)
102
Flushing Device for the Refrigerant Circuits 6336/1 or Follow-Up Models (Manufacturer Waeco)
102
Flushing Device for the Refrigerant Circuits 6337/1 or Fol- Low-Up Models (Manufacturer Behr)
102
Flushing Device for the Refrigerant Circuits 6337/1 or Follow-Up Models (Manufacturer Behr)
102
Leak Detection System VAS 6196
102
Leak Detector V.A.G 1796
102
Adapter Case of Motor Car Set VAS 6338/1
103
Case of Release Tools VAS 6127/3
103
Leak Detection System VAS 6201A
103
Socket Insert T10364
103
Setting up Tools and Materials Which Are Available from a Dealer
104
Tools and Materials, Which Are Commercially Available
104
Bottle Connecting Piece for Pressure Bottle
105
Filling Hoses
105
Valve Caps with Replacement Gaskets
105
A/C Service Station
106
Pressure Gauge with Pressure Reducer for Nitrogen
106
Quick-Coupling Adapter for Service Connections
106
Tools, Which You Make Yourself
106
Service
109
Heating
111
Summaries of Components, Disassembling and Assembling the Heater Unit
111
Summary of Components - Interior
111
Assembly Overview - Heater Unit
113
Disassembling and Assembling the Heater Unit
114
Summary of Components: Heat Exchanger, Heating Element for Air Auxiliary Heating Z35
116
Dash Panel Vent and Air Guide Ducts, Ventilation
117
Removing and Installing the Centre Dash Panel Vent
117
Remove and Install Footwell Vent
118
Removing and Installing the Right/Left Side Vent
118
Remove and Install the Forced Ventilation Frame for Passenger Compartment, Check
119
Heater Control
121
Removing and Installing Heater Control
121
Plug Connections at the Heater Control
122
Removing and Installing Flex Shafts
122
Components on the Heater Unit
124
Components on the Heater Unit
125
Removing and Installing Control Motor of Fresh Air Flap and Re-Circulating Air Flap V154
125
Removing and Installing Dust Pollen Filter
127
Removing and Installing the Control Motor for Air Distribution Flaps
128
Removing and Installing the Control Unit for Temperature Flap
129
Removing and Installing Fresh Air Blower V2
130
Removing and Installing Series Resistor for Fresh Air Blower N24
131
Removing and Installing the Heating Unit from the Vehicle
132
Air Conditioning System
134
Notes Regarding the Odours Coming from the Heating and Air Conditioning Unit
135
Description of the Air Conditioning System
136
Operation of the Air Conditioning System
136
Structure of the Refrigerant Circuit
136
Parts of the Refrigerant Circuit
138
Extractor, Filler and Measurement Valves for Quick Couplings of the AC Service Station on the
140
Parts of the Protection and Control of the Refrigerant Circuit
142
Refrigerant Circuit
142
Properties of Refrigerant R 134A and of the Refrigerant Oil
145
Refrigerant Oil
146
Refrigerant R134A
146
Air Conditioning System - Engine Com- Partment
148
Air Conditioning System - Engine Compartment
149
Components of the Air Conditioning System in the Engine Compartment - Summary of Components- Vehicles from MY 2011
152
Removing and Installing the Refrigerant Lines of the Con- Denser
153
Removing and Installing the Refrigerant Lines of the Condenser
153
Removing and Installing the Refrigerant Lines from the AC Compressor
155
Removing and Installing the Refrigerant Lines on the Ex- Pansion Valve
156
Removing and Installing the Refrigerant Lines on the Expansion Valve
156
Check Valve for Condensation Water Drain
157
Removing and Installing the AC Compressor from Holder
157
Removing and Installing Ambient Temperature Sensor G17
158
Components of the Air Conditioning System - Engine Compartment
159
Removing and Installing, Inspecting High Pressure Sender G65
159
Removing and Installing the Expansion Valve
160
Inspecting the Pressure Relief Valve on the AC Compressor
161
Removing and Installing AC Compressor
161
Reasons for Rinsing the Refrigerant Circuit
163
Running-In Instructions of the AC Compressor
163
Removing and Installing the Condenser
164
Replace Dessicator Cartridge
165
Repairing Air Conditioning System Magnetic Coupling N25
168
Quick Couplings for Refrigerant Lines
172
Separating Quick Couplings for Refrigerant Lines
172
Removing and Installing the Heating and Air Conditioning Unit from the Vehicle
176
Dash Panel Vent and Air Guide Ducts, Ventilation
179
Climatic, Air Conditioning System with Manual Control
180
10. Climatic, Air Conditioning System with Manual Control
181
Summary of Components - Heating and Air Conditioning Unit
183
Dismantling and Assembling Heater and Air Conditioning Unit
185
Expansion Valve - Summary of Components
187
Removing and Installing Evaporator
187
Control for Heating and Air Conditioning System
189
Removing and Installing Flex Shaft for Positioning Unit of Air Distribution Flaps
191
Removing and Installing Control Motor of Fresh Air Flap and Re-Circulating Air Flap V154
192
Removing and Installing the Control Motor of Temperature Flap V68
192
Climatronic - Air Conditioner with Automatic Regulation)
195
Summary of Components - Interior
195
Summary of Components of Heating and Air Conditioning Unit
198
Dismantling and Assembling Heater and Air Conditioning Unit
200
Function of the Control and Display Unit for Front Air Con- Ditioning System E87 with Climatronic Control Unit J255
202
Function of the Control and Display Unit for Front Air Conditioning System E87 with Climatronic Control Unit J255
202
Removing and Installing Fresh Air Blower Control Unit J126
206
Removing and Installing Sunlight Penetration Photosensor G107
206
Removing and Installing the Control Motor of Air Flow Flap V71
207
Removing and Installing the Control Motor of Central Flap V70
208
Removing and Installing Defroster Flap Control Motor V107
209
Removing and Installing Defroster Flap Control Motor V107 and Temperature Flap Control Motor V68
209
Skoda Rapid NH 2013 Workshop Manual (284 pages)
Gearbox 0CW-DSG
Brand:
Skoda
| Category:
Automobile
| Size: 32 MB
Table of Contents
Table of Contents
3
Technical Data
5
Safety Instructions
5
Safety Precautions for Working on Vehicles with Start-Stop System
5
Safety Precautions During Road Tests in Which Testing and Measuring Equipment Is Used
5
Safety Measures During Towing/Tow-Starting
5
General Safety Instructions
5
Identification
7
Gearbox Identification
7
Repair Instructions
8
Rules of Cleanliness
8
General Points
8
General Repair Instructions
10
Contact Corrosion
12
Seals and Sealing Rings
12
Screws, Nuts
12
Electrical Components
13
Technical Data
14
Filling Capacity
14
Allocation Gearbox - Engine
16
Overview of Transmission System
19
Overview of Power Transmission - Front-Wheel Drive
19
Clutch
20
Clutch Operation
20
Assembly Overview - Clutch Release Mechanism
20
Removing and Installing Clutch Engaging Mechanism
21
Adjust Clutch Engagement Mechanism
26
Clutch
42
Summary of Components - Dual Clutch
42
Remove Double Clutch
44
Install Double Clutch
48
Replacing Input Shaft Sealing Ring
55
Replace Gasket Ring for Inner Drive Shaft
57
Controls, Housing
60
Mechatronics
60
Summary of Components - Mechatronics
60
Removing and Installing Mechatronics
63
Set Mechatronics
81
Replacing Bellows with Clutch Plate
83
Replace Control Unit for Mechatronics for Dual Clutch Transmissions J743
89
Shift Mechanism
96
Summary of Components - Gearshift Mechanism
96
Emergency Release out of P Position
102
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not Permitted
102
Removing and Installing Selector Mechanism
104
With Respect to the Correctness of Information in this Document. Copyright by ŠKODA AUTO a
105
Inspecting the Gearshift Mechanism
124
Removing and Installing the Selector Lever Control Cable
128
Setting the Shift Mechanism
139
Inspecting and Adjusting the Selector Lever Control Cable
145
Removing and Installing Selector Lever Handle
148
Installing the Lock Button at the Selector Lever Handle
156
Replacing the Sealing Ring for the Gearshift Shaft
158
Removing and Installing the Gearbox
159
Tightening Torques for Gearbox
159
Removing the Gearbox
162
Installing the Gearbox
215
Assembly Bracket
225
Assembly Overview - Assembly Mountings
225
Transporting the Gearbox
229
Attachment at Engine and Gearbox Mount
231
Gear Oil
234
Draining and Filling Gearbox Oil
234
Drain and Top up Hydraulic Oil for Mechatronics
237
Gears, Shafts
243
Disassemble and Assemble Wheels and Shafts
243
Parking Position
244
Removing and Installing Parking Lock
244
Final Drive - Differential
248
Sealing Rings
248
Installation Overview - Sealing Rings
248
Replacing Left Sealing Ring
248
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Skoda Rapid NH 2013 Maintenance, Workshop Manual (194 pages)
Brand:
Skoda
| Category:
Automobile
| Size: 4 MB
Table of Contents
Table of Contents
3
1 General Points
5
Vehicle Identification Number
5
Type Plate
7
Vehicle Data Sticker
8
Storage of ŠKODA New Vehicles
8
Vehicle Handover from Stock
8
Additional Customer Information Regarding Inspection and Maintenance
8
Determine the Age of the Vehicle
10
Checking the Vehicle Log Book
10
2 Inspections
11
Pre-Delivery Inspection -PDI- (Export)
11
Pre-Sales Inspection - Domestic (Czech Republic)
13
Delivery Inspection (Export)
17
Inspection
21
Oil Change Service
32
Country Allocation Due to Fuel Quality, Dust Content and Temperature
34
Service Intervals
41
Service Tables with Variations for the Individual Markets up to MY 2016
46
3.4 Replace Engine Oil Filter
59
3.4 Replace Engine Oil Filter
62
3.4.1 Replacing Engine Oil Filter for Petrol En-
62
3 Engines
50
Engine Overview
50
Engine Fitted
56
Visual Inspection of Engine and Parts in the Engine Compartment for Leaks and Damage
58
Replace Engine Oil Filter
59
Replacing Engine Oil Filter for Diesel Engines up to MY 2015
61
Oil Filter Wrench E.g. 3417 , or Wrench 32 or
62
Replacing Engine Oil Filter for Diesel Engines Starting from MY 2016
62
Special Tools and Workshop Equipment Required
62
Inspect Toothed Belt for Camshaft Drive and Coolant Pump Drive for Wear and Condition
63
Replacing the V-Ribbed Belt
63
Replacing Toothed Belt for Camshaft Drive and Tensioning Pulley
63
Replacing Toothed Belt for Coolant Pump
63
Inspecting Engine Oil Level
66
Drain off Engine Oil and Top up
67
Cooling System: Check
80
V-Ribbed Belt: Check Condition
85
Routing of V-Ribbed Belt
86
Replace Spark Plugs
89
3.15 Replace Air Filter Element
97
Replace Air Filter Element
97
Remove and Install Air Filter Element, 1.0 L TSI Engines
98
Replacing Air Filter Element for 1.2 L TSI and 1.4 L TSI Petrol Engines Starting from MY 2016
100
Replacing Air Filter Element for 1.6 L MPI Petrol Engines Starting from MY 2016
102
Replacing Air Filter Element, 1,4 L TDI CR Diesel Engine
103
Cleaning Air Filter Housing
105
Replacing the Fuel Filter (Diesel Engines)
106
Checking Particle Filter
109
Replace Fuel Filter - Petrol Engines
109
Multipurpose Additive for Petrol Engines
111
Multi-Purpose Additive for Diesel Engines
113
4 Gearbox
115
6-Speed Automatic Gearbox 09G: Check ATF Level and Quality, Refill or Replace ATF
115
Check Final Drive and Joint Boots for Leaks and Damage
115
5 Chassis
120
Inspecting Thickness of Front and Rear Brake Pads/Linings
120
Clean Rear Drum Brake (Noises, Glue Brake Pad)
122
Inspecting Brake System for Leaks and Damage
122
Change Brake Fluid
123
Brake Fluid Level: Check
130
Front and Rear Axles: Check
130
Inspecting Tyres (Including Spare Wheel)
131
Tyres: Check
131
Inspecting Tyre Tread Depth (Including Spare Wheel) and Entering
132
Breakdown Kit: Check
142
Tightening Wheel Bolts to Specific Torque
142
Transport Lock: Remove the Front Axle Locking Components
142
Tyre Pressure Monitoring Indicator: Calibration
143
6 Electrical System
145
Electric Consumers: Check They Are Functioning
145
Checking Battery
146
Checking Proper Operation of Infotainment Radio/Naviga- Tion
146
Checking Proper Operation of Infotainment Radio/Navigation
146
Front and Rear Exterior Lighting: Check
146
Interior Lights: Check
146
Setting Clock
148
Connect Diagnostic Unit
149
Adapt Language Variants to Driver's Instructions
150
Climatronic: Set the Temperature to 22 °C
151
Resetting Service Interval Display (SID)
152
Changing the Code of the Service Intervals
161
Inspecting the Headlight Beam Setting
161
Checking the Operation of the Fog Lights with the "Corner" Function (Static Cornering Light)
164
Checking the Fog Lights
165
Replacing the Own Power Supply of the Alarm System
165
Switch off Battery Transport Mode
165
Time-Delayed Locking Mechanism after Closing the Tailgate - Activate/Deactivate
166
ERA Glonass: Check that the Emergency Call System Is Ready
167
J949 )
167
Replace OCU Control Unit
167
ERA Glonass: Run System Test
169
Škoda Connect Services
171
7 Body
172
Airbag: Check for Proper Operation
172
Front Passenger Airbag: Check "ON/OFF" Is Working and Switch to "ON
172
Inspecting Underbody Protection for Damage
173
Check for Corrosion
174
Checking Body Paintwork and Underbody Protection for Damage (before Sale)
174
Inspecting Plenum Chamber and Water Drain Openings for Dirt, Cleaning if Necessary
174
Windscreen Wash/Wipe System: Check
174
Door Locks, Locking Buttons and Child Lock: Check Function- Ing Correctly
178
Door Locks, Locking Buttons and Child Lock: Check Functioning Correctly
178
Affix Vehicle Data Sticker
179
Replacing the Dust and Odour Filter Element
179
Inspect Original Trailer Coupling Device
180
Stick the Sticker Škoda Assistance
180
Attaching the "ŠKODA CONNECT" Mirror Tag
181
Attaching the ŠKODA CONNECT Mirror Tag
181
Front Flap Lock: Lubricate
181
8 Exhaust-Emission Analysis
183
Exhaust-Emission Analysis on Models with Petrol Engines
183
Exhaust-Emission Analysis on Models with Diesel Engines
186
9 Miscellaneous
191
Tow Starting/Towing
191
Road Test
192
Raise Vehicle
193
Skoda Rapid NH 2013 Workshop Manual (198 pages)
Brand:
Skoda
| Category:
Automobile
| Size: 5 MB
Table of Contents
Service
2
Table of Contents
3
Technical Data
5
Identification of the Gearbox
5
Location on the Gearbox
5
Identification Characters, Aggregate Assignment, Ratios
6
Identification Characters, Aggregate Assignment, Ratios (Octavia II)
10
Identification Characters, Aggregate Assignment, Ratios (Fabia II)
10
Identification Characters, Aggregate Assignment, Ratios (Roomster)
11
Identification Characters, Aggregate Assignment, Ratios (Rapid India)
12
Identification Characters, Aggregate Assignment, Ratios (Rapid)
12
Identification Characters, Aggregate Assignment, Ratios (Superb II)
13
Identification Characters, Aggregate Assignment, Ratios (Octavia III)
13
Torque Con- ⇒ Electronic Catalogue of Original Parts
13
Gear
13
Reverse Gear
13
Intermediate Drive Wheel
13
Gear Output Gear
13
Ratio
13
Final Drive Output Shaft
13
Crown Wheel
13
Contents
14
Information for the Automatic Gearbox 09G
16
Torque Converter
16
Atf
16
Information and Repair Instructions for the Automatic Gearbox 09G
16
Repair Instructions
17
Explanation of the Terms Used in this Workshop Manual
19
Draining the Torque Converter
21
Removing and Installing Gasket Ring for Torque Converter
21
Checking the Torque Converter
22
Installing the Torque Converter
22
Controls, Housing
24
Electric and Electronic Components, Fitting Locations of the Automatic Gearbox
24
Summary of Components
24
Summary of Components - Electric and Electronic Components, Fitting Locations of the Automatic Gearbox
30
Removing and Installing Automatic Gearbox Control Unit J217
42
Install
43
Removing
43
Removing and Installing Automatic Gearbox Control Unit
43
Assembly Overview - Shift Mechanism
45
Repairing Shift Mechanism
45
Summary of Components - Gearshift Mechanism -Octavia II up to 10.2009
45
Summary of Components - Gearshift Mechanism - Octavia II as of 11.2009
48
Summary of Components - Gearshift Mechanism -Superb II
50
Summary of Components - Shift Mechanism up to 10.2011
51
Summary of Components - Shift Mechanism as of 11.2011
53
Gearshift Mechanism
55
Inspecting the Gearshift Mechanism
58
Inspecting and Adjusting the Selector Lever Control Cable
59
Check the Function of the Ignition Key Removal Lock
61
Removing and Installing the Cover for the Shift Mechanism
62
Removing and Installing and Installing Selector Lever Handle up to 10.2012
69
Removing and Installing Retractor Spring
70
Removing and Installing Selector Lever Handle
73
Removing and Installing Selector Lever Handle as of 11.2012
74
Installing the Lock Button at the Selector Lever Handle
76
Removing and Installing Selector Mechanism
78
Removing and Installing Slave Cylinder
84
Remove and Install Shift Mechanism
88
Removing and Installing Shift Mechanism
92
Removing and Installing the Selector Lever Control Cable
96
Removing and Installing Selector Lever Lock Solenoid N110
104
Removing and Installing the Tiptronic Switch F189
104
Checking the Plug Connections at the Gearshift Mechanism
108
Emergency Release of Gearshift Mechanism out of Position "P
109
Removing and Installing the Gearbox
111
Removing the Gearbox
111
Removing Gearbox
115
Installing the Gearbox
136
Tightening Torques
138
M10
142
M12
142
Screws 1) -1
142
Screws/Nuts M6
142
Nm + Torque a Further Mounting, Screws / 4 Turn)
143
Screws / 4 Turn)
143
Attaching Gearbox to Assembly Stand
149
Transporting an Automatic Gearbox
149
Check the ATF Level Level and Top up
151
Change ATF or Top up after Repair
156
ATF Coolant Circuit
159
ATF Radiator - Summary of Components
159
Summary of Components for Gearboxes with KGV, KGU
160
Removing and Installing ATF Radiator
163
Gears, Control
169
General Instructions
169
Removing and Installing Oil Pan, Oil Filter, Slide Valve Body and Internal Wiring Looms
169
Summary of Components - Oil Pan, Oil Strainer, Slide Valve Body, Internal Wiring Looms
169
Components at Wiring Loom of 8-Pin Plug
171
Components at Wiring Loom of 8-Pin Plug
172
Removing and Installing Oil Pan
172
Removing and Installing the Oil Filter
174
Removing and Installing the Slide Valve Body
175
Removing and Installing Wiring Loom with 14-Pin Plug
184
Removing and Installing Wiring Loom with 8-Pin Plug and Integrated Gearbox Oil Temperature Sender G93
185
Removing and Installing the Gearbox Input R.p.M. Sender G182
187
Removing and Installing the Gearbox Output R.p.M. Sender G195
188
Removing, Installing and Setting Multi-Function Switch F125
189
Setting Multi-Function Switch F125
191
Skoda Rapid NH 2013 Workshop Manual (194 pages)
Brand:
Skoda
| Category:
Automobile
| Size: 5 MB
Table of Contents
Table of Contents
3
Technical Data
5
Identification
5
Identification of the Gearbox
5
Safety Instructions
6
Safety Precautions When Working on Vehicles with a Start/Stop System
6
Safety Precautions During Road Tests in Which Testing and Measuring Equipment Is Used
6
Safety Measures for Working on the Mechatronics for Double Clutch Gearbox J743
6
General Points
8
Repair Instructions
8
Explanation of the Terms Used in this Workshop Manual
11
Contact Corrosion
13
Gaskets and Seals
13
Nuts and Bolts
13
Working with Testing Devices
14
Notes on Tow Starting and Towing
15
Technical Data
16
Filling Capacity
16
Allocation Gearbox - Engine
17
Calculation of Gear Ratios
25
Overview of Transmission System
26
Electrical Components
27
Electric/Electronic Components and Fitting Locations of the Automatic Gearbox DSG - 0AM
27
Clutch
36
Clutch Operation
36
Assembly Overview - Clutch Release Mechanism
36
Removing and Installing Clutch Release Mechanism
38
Adjust Clutch Release Mechanism
45
Summary of Components - Double Clutch
67
Clutch
67
Remove Double Clutch
70
Install Double Clutch
73
Replacing the Sealing Ring for the Outer Drive Shaft
78
Replace Gasket Ring for Inner Drive Shaft
79
Controls, Housing
81
Mechatronics for Double Clutch Gearbox J743
81
Summary of Components - Mechatronics for Double Clutch Gearbox J743
81
Remove Mechatronics for Double Clutch Gearbox J743 ; Gearbox Installed
83
Bringing the Mechatronics for Double Clutch Gearbox J743 to the Removal Position by Hand
91
Install Mechatronics for Double Clutch Gearbox J743 ; Gearbox Installed
93
Shift Mechanism
101
Summary of Components - Gearshift Mechanism
101
Summary of Components - Gearshift Mechanism
107
Inspecting the Gearshift Mechanism
108
Inspecting and Adjusting the Selector Lever Control Cable
109
Inspecting the Gearshift Mechanism
109
Check the Function of the Ignition Key Removal Lock
112
Removing and Installing the Cover for the Shift Mechanism
113
Removing and Installing Handle for Shift Mechanism
116
Removing and Installing Handle for Shift Mechanism", Page
116
Removing and Installing the Cover for the Shift Mechanism
116
Installing the Lock Button at the Selector Lever Handle
120
Removing and Installing Shift Mechanism with Selector Lev
122
Removing and Installing Shift Mechanism with Selector Lever Control Cable
122
Removing and Installing Selector Lever Control Cable, Vehicles up to 05.2009
127
Removing and Installing Selector Lever Control Cable, Vehicles up to 05.2009 (Octavia II, Superb II, Yeti)
127
Superb II, Yeti)
127
Emergency Release of Gearshift Mechanism out of Posi- Tion P
131
Emergency Release of Gearshift Mechanism out of Position P
131
Removing and Installing Selector Lever Lock Solenoid N110
134
Removing and Installing Selector Lever Switch Locked in P F319
134
Removing and Installing the Selector Lever Sensor Control Unit J587
134
Removing and Installing the Tiptronic Switch F189
134
Checking the Plug Connections at the Shift Mechanism (Octavia II, Superb II, Yeti)
135
Removing and Installing the Gearbox
136
Removing the Gearbox
136
Installing the Gearbox
169
Tightening Torques
173
Transport the Gearbox and Secure to the Assembly Support
176
Change Gearbox Oil
178
Gears, Shafts
181
Pinions and Shafts
181
Final Drive - Differential
182
Replace Gasket Rings for Rigid Shafts and Flange Shafts
182
Summary of Components - Gasket Rings and Output Shafts
182
Replacing Gasket Ring for Left Rigid Shaft (Octavia II, Superb II, Yeti)
183
Replacing Gasket Ring for Right Rigid Shaft (Octavia II, Superb II, Yeti)
186
Replacing the Left Flange Shaft Gasket Ring
189
Replacing the Right Flange Shaft Seal Ring
192
Skoda Rapid NH 2013 Workshop Manual (165 pages)
Brand:
Skoda
| Category:
Automobile
| Size: 3 MB
Table of Contents
Table of Contents
3
Technical Data
5
Identification of the Gearbox
5
Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Fabia II)
5
Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Roomster)
10
Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Rapid)
14
Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Rapid NH)
15
Overview of Transmission System
17
Designation of Components and Transmission Ratio
17
General Repair Instructions
18
Clutch
22
Clutch Control
22
Summary of Components - Foot Controls (Fabia II 2007 ►; Roomster 2006 ►)
23
Removing and Installing, Setting Angular Clutch Pedal Switch F36
24
Removing and Installing, Setting Cylindrical Clutch Pedal Switch F36 , (Fabia II 2007 ►; Roomster 2006 ►)
25
Removing and Installing the Crash Strut for the Clutch Pedal (Fabia II 2007 ►; Roomster 2006 ►)
26
Removing and Installing the Clutch Pedal (Fabia II 2007 ►; Roomster 2006 ►)
31
Summary of Components - Foot Controls (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
33
Summary of Components - Foot Controls (Rapid)
40
Removing and Installing the Bracket with the Master Cylinder (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
42
Removing and Installing the Bracket with the Master Cylinder (Rapid 2011 ►)
45
Removing and Installing the Bracket Without the Master Cylinder (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
47
Removing and Installing the Bracket Without the Master Cylinder (Rapid 2011 ►)
48
Removing and Installing the Clutch Pedal with the Over-Centre Helper Spring (Fabia II 2011 ►; Roomster 2011 ►)
50
Removing and Installing the Clutch Pedal with the Over-Centre Helper Spring (Rapid)
52
Removing and Installing the Clutch Pedal with the Tension Spring (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
53
Summary of Components - Hydraulic (Fabia II ►; Roomster ►; Rapid NH)
55
Summary of Components - Hydraulic (Rapid 2011 ►)
58
Check Hydraulic Clutch Control
61
Removing and Installing the Master Cylinder (Fabia II 2007 ►; Roomster 2006 ►)
62
Removing and Installing the Master Cylinder (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
65
Removing and Installing the Slave Cylinder
65
Bleeding the Clutch Control
69
Repairing the Clutch Release Mechanism
70
Repairing Clutch
72
Fault Finding Power Transmission - Problems with the Clutch and Clutch Control
74
Controls, Housing
80
Shift Mechanism
80
Installation Position - Selector Mechanism
80
Summary of Components - Gearshift Mechanism
82
Summary of Components - Gearshift Knob with Shift Lever Collar
83
Removing and Installing Gearshift Knob and Shift Lever Collar (Fabia II, Roomster)
83
Remove and Install Gearshift Knob and Shift Lever Collar (Rapid)
84
Remove and Install Gearshift Knob and Shift Lever Collar (Rapid NH)
85
Summary of Components - Shift Lever and Shift Housing
86
Summary of Components - Control Cables
88
Plastic Relay Lever as of 06.07 (Fabia II, Roomster, Rapid NH)
91
Remove and Install Shift Mechanism (Fabia II, Roomster, Rapid NH)
93
Removing and Installing Shift Mechanism (Rapid)
98
Setting the Shift Mechanism
100
Removing and Installing the Gearbox
103
Removing the Gearbox
103
Installing the Gearbox
112
Inspect the Gear Oil Level in the Gearbox
116
Disassembling and Assembling the Gearbox
117
Gearbox - Summary of Components
117
Summary of Components
118
Removing and Installing Gearbox Housing Cover and 5Th Gear
119
Detaching and Attaching Clutch Housing
120
Removing and Installing the Drive Shaft, Output Shaft, Differential Gear, Shift Mechanism and Gearshift Forks
121
Mounting Sequence
122
Repairing Gearbox Housing and Clutch Housing
130
Repairing Shift Mechanism
134
Disassembling and Assembling the Gearshift Forks
136
Gears, Shafts
139
Drive Shaft
139
Disassembling and Assembling the Drive Shaft
139
Output Shaft
148
Disassembling and Assembling the Output Shaft
148
Final Drive - Differential
155
Replacing the Flange Shaft Gasket Rings (Gearbox Assembled)
155
Removing
155
Skoda Rapid NH 2013 Workshop Manual (117 pages)
Brand:
Skoda
| Category:
Automobile
| Size: 2 MB
Table of Contents
Table of Contents
3
Starter, Current Supply, CCS
5
Battery
5
Basics about Batteries
5
Battery Types
5
Warning Instructions and Safety Precautions When Working on the Battery
8
Working on the Airbag System
9
Screwed Connections of Battery Poles
10
Checking Battery
11
Check Battery with a Magic Eye
11
Checking Fleece Battery (AGM)
14
Visual Inspection of the Battery
14
Notes on Battery Replacement and Battery Degassing
15
Battery Tester with Printer VAS 6161
16
Battery Tester with Printer VAS 5097 a
21
Check Current Drain When Charging
22
Load Voltage Measurement - Demonstration Vehicles and Stock Vehicles
23
Charge Battery
24
Charging Battery
24
Severely Discharged Batteries
26
Cruise Control System (CCS)
28
General Description
28
Activate/Deactivate Cruise Control System
28
Windscreen Wash/Wipe System
29
Repairing Washer Fluid Level Pipes
29
Repair Solution for Plain Ended Pipe
29
Repair Solution for Corrugated Pipe
30
Washer Fluid Lines
34
Connections of Washer Fluid Level Pipes
34
Joint-Free Wiper Blades
36
Distinguishing Features of Joint-Free Wiper Blades
36
Lights, Bulbs, Switches - Exterior
37
Gas Discharge Lamps
37
Use and Safety Instructions for Gas Discharge Lamps
37
LED Headlights
39
Application and Safety Instructions for LED Headlights
39
Lights, Bulbs, Switches - Interior
40
Power Sockets, Cigarette Lighter
40
Removing and Installing the 12 V Power Socket/Cigarette Lighter in the Centre Console
40
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not Permitted
40
Wiring
43
Vehicle Diagnosis, Testing and Information Systems
43
Safety Instructions
43
Connect Vehicle Diagnosis, Measurement and Information System VAS 505X
43
Wiring Harness Repair
45
General Instructions for the Repair on the Vehicle Electrics
45
General Instructions for Wiring Harness and Plug Repair
46
Tool Descriptions
47
Repair of Airbag and Belt Tensioner Cables
52
Repair of CAN Bus Lines
54
Crimp New Contacts
55
Repair of 0.13 Mm2/ 0.35 Mm2/ 0.5 Mm2 Cable
58
Repair a 10 Mm2- or 16 Mm2 Cable with an Individual Joint Butt Splice Connector
63
Line Break with Single Repair Point
70
Line Break with Two Repair Points
73
Repairing Aerial Cables
76
Repairing Socket Housings and Connectors
87
Notes on Repairing Socket Housings and Connectors
87
Repairing Contacts in Socket Housings
87
Assembly of Single Cable Seals
89
Unlocking and Disassembling Socket Housings
92
Notes on Unlocking and Disassembling Socket Housings
92
Secondary Lock
92
Primary Lock
93
Repairing Optical Fibres
100
General Points
100
Preparing Optical Fibres
100
Removing and Installing Optical Fibre in the Housing
106
Contact Surface Cleaning Set VAS 6410
108
Use Contact Surface Cleaning Set VAS 6410
108
Repairing the Cable Eyes
108
Repairing Screwed Connections
110
Cleaning the Battery Pole Terminals and Battery Poles
112
Preserving
113
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